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Tom Treue (Treue)
New member
Username: Treue

Post Number: 35
Registered: 4-2002
Posted on Tuesday, June 10, 2003 - 1:17 pm:   

Hans:
You could try an old aircraft solution (as I did). Thoroughly clean both mating surfaces. Coat one side with Permatex Hi-Tac gasket sealer. Lay a silk sewing thread in the Hi-Tac about in the middle of the mating surface and run it around that surface. Keep the thread inboard (oil side) of each stud as you come to it. When you return to the beginning of the thread, cross the two ends so there is no break in the continuity of the thread. Coat the other mating surface with the Hi-Tac and put them together. Torque the nuts per the manual and diametrically like you were tightening a road wheel or a cylinder head. Guaranteed not to leak and is still easy to disassemble.
J. Grande (Jay)
Intermediate Member
Username: Jay

Post Number: 1339
Registered: 10-2001
Posted on Monday, June 02, 2003 - 4:08 pm:   

While you are there Hans, inspect the gears. My lower transfer gear had tiny cracks all the way around the outside. Needless to say I replaced all three.
Hans E. Hansen (4re_gt4)
Intermediate Member
Username: 4re_gt4

Post Number: 1432
Registered: 4-2002
Posted on Monday, June 02, 2003 - 4:04 pm:   

Tom: No, it's ME weeping. Everytime I get under the car.
TomD (Tifosi)
Advanced Member
Username: Tifosi

Post Number: 3835
Registered: 9-2001
Posted on Monday, June 02, 2003 - 3:24 pm:   

btw, make sure it is not the studs weeping - they tend to do that
Hans E. Hansen (4re_gt4)
Intermediate Member
Username: 4re_gt4

Post Number: 1429
Registered: 4-2002
Posted on Monday, June 02, 2003 - 3:20 pm:   

A mechanic just told me about a product named, if I'm remembering correctly, "Toyota Super Sealer". (I may have screwed up the name a bit.) It's sold at Toyota dealers, hence the name. Duh.

Anyway, altho it's intended to be used like conventional silicon auto sealer, he's had good luck smearing it on the outside of close fitting leaky parts. I just might try this instead of removing the cover.
Dave Helms (Davehelms)
New member
Username: Davehelms

Post Number: 40
Registered: 5-2003
Posted on Saturday, May 31, 2003 - 7:19 am:   

As JRV said watch the gear direction. It may well come out with the cover. Also watch the thrust bearing, they are directional as well.
Hans E. Hansen (4re_gt4)
Intermediate Member
Username: 4re_gt4

Post Number: 1406
Registered: 4-2002
Posted on Friday, May 30, 2003 - 12:00 am:   

JRV: I hadn't planned on removing the gears - do I have to for some reason?

All that is wrong is that the stupid cover is leaking. And, yeah, it looks like a no-brainer, but I just wanted to make sure.
JRV (Jrvall)
Intermediate Member
Username: Jrvall

Post Number: 1622
Registered: 11-2002
Posted on Thursday, May 29, 2003 - 10:10 pm:   

No tricks,,,just make sure you put the center gear back in facing the correct way, otherwise they get noisy...one side of the gears is scribed, the other not.
Hans E. Hansen (4re_gt4)
Intermediate Member
Username: 4re_gt4

Post Number: 1394
Registered: 4-2002
Posted on Thursday, May 29, 2003 - 3:02 pm:   

GT4 leaks are like that 'chest of drawers' scene in the old Three Stooges movies: Push one drawer in, and another pops out, etc.
TomD (Tifosi)
Advanced Member
Username: Tifosi

Post Number: 3777
Registered: 9-2001
Posted on Thursday, May 29, 2003 - 1:57 pm:   

matt says leaks are normal in a gt4 :-)
Hans E. Hansen (4re_gt4)
Intermediate Member
Username: 4re_gt4

Post Number: 1391
Registered: 4-2002
Posted on Thursday, May 29, 2003 - 1:53 pm:   

I've got a leak on the transfer gear cover.

Anything of note to R&R it? Looks very straight forward - a few nuts, pull it off, reseal, re-install. Any gotchas that aren't obvious?

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