Any reason to remove the plenum? | FerrariChat

Any reason to remove the plenum?

Discussion in '308/328' started by buzzdoc, Feb 2, 2017.

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  1. buzzdoc

    buzzdoc Karting

    Oct 28, 2016
    56
    Georgia
    Full Name:
    Michael
    #1 buzzdoc, Feb 2, 2017
    Last edited by a moderator: Sep 7, 2017
    I am in the process of replacing the CIS system (not original to the car) currently installed on my '82 GTSi with the rebuilt original system. I am also replacing all of the fuel lines from the pump all the way to the injectors including the injectors and seals. My original thought was that I'd probably need to remove the plenum to get better access to replace the steel lines and injectors, but that job was quite easy with the plenum in place.

    Is there any reason for me to remove the plenum? Any "while I'm there" issues to address?

    As an aside, the injectors on the front bank came out like a charm. 2 of the 4 on the front bank also came out quite easily, but 2 are still in place (I have to go get a 12mm hex socket). The 2 that came out of the rear bank were spot braised/welded to the threaded injector bushing. The 4 on the front bank were not. I did not look that closely at the 2 still in the car. Is that normal? Why just the rear bank?
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  2. robo330

    robo330 Formula Junior

    Apr 15, 2014
    608
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    Karl Robertson
    #2 robo330, Feb 2, 2017
    Last edited by a moderator: Sep 7, 2017
    Someone please chime in here. I don't believe they are supposed to be braised or welded. In fact Ettore Palazzo had a set of the threaded retainers for sale not long ago, they were brand new and quite reasonably priced. There is a separate thread somewhere about replacing the Fuel Injectors. I had a heck of a job getting to the nuts to remove the Plenum. Only reason was, it needed to be re-finished al<script id="gpt-impl-0.041650034592867646" src="https://securepubads.g.doubleclick.net/gpt/pubads_impl_108.js"></script>ong with the Throttle Body. I decided to replace the Injectors with the later Brass Type. Apparently they have a slightly higher pressure spring and atomize the fuel better, also the spray pattern is a bit better. Seat of the pants evaluation for me is that it is better. Car runs better, starts easier, etc. In the other thread, people have had similar experiences. Check it out.
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  3. robo330

    robo330 Formula Junior

    Apr 15, 2014
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    Michigan USA
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    Karl Robertson
    Sorry, I don't know what happened in the middle of my script, but I guess you get the idea.
     
  4. buzzdoc

    buzzdoc Karting

    Oct 28, 2016
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    Georgia
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    Michael
    I have replaced the original injectors with new Bosch brass injectors (~$25 each from Amazon). The Unobtanium injector puller separated the braised injectors from their bushing without much problem. A few hits with a file and the bushings are good as new.

    I was more curious if the braising was factory (which I doubted) or commonly done for some reason (also doubted). Will a worn seal cause the injector to eject itself? Maybe that's why they were braised- to try to keep the injector properly seated. That would seem like more trouble that just replacing the injectors and seals, but I've seen dumber things done to save money or prevent work. Proof of Buzzdoc's First Law- Common sense isn't all that f'ing common.
     
  5. spicedriver

    spicedriver F1 Rookie

    Feb 1, 2011
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  6. SeattleM5

    SeattleM5 Formula 3
    Rossa Subscribed

    Jul 9, 2006
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    Ettore Palazzo
    Karl gave me a heads up about this thread (thanks Karl). I suspect that the braising of injectors to the carriers was not a factory/dealer protocol. I have been messing around with the CIS systems on these cars for a few years now and having cleaned and tested nearly 200 old style injectors (Bosch 0437502010) I have never seen any evidence of this sort of modification on the injectors that have passed through my hands. It would be interesting to know if the likes of Dave Helms or Brian Crall have ever seen something like this. As Karl mentioned, I do have a set of injector carriers for sale, however, they are pending sale.

    While we're on the subject of injectors, it is true that the brass version (Bosch 0437502047) is indeed the Bosch approved replacement for the steel injectors as the -010 versions went out of production in 2011. Having tested both types I can confirm that the brass version does have an average higher opening pressure by approximately 0.5 bar (approx. 3.5 bar for -010 vs. approx. 4.0 bar for -047). This difference shouldn't affect drivability as the primary pressure in the Bosch CIS system is significantly higher than the opening pressure of either type of injector. That stated, it is my opinion that the difference in spray pattern does have the potential to affect drivability. In particular, the original steel injectors have a 35 degree spray pattern while the brass injector spray pattern is wider (about 42 degrees). You can do a search on steel injectors to review prior discussions on the subject but some have postulated that the wider spray pattern may result in more fuel hitting the walls of the intake manifold resulting in a less than favorable AFR. You may ask how this can be true when folks frequently report improvements when switching from steel to brass as Karl described above. No question that a new brass injector will perform better than a 30+ year old steel injector that has never been serviced. The real question is how do brass injectors compare to a set of steel injectors after they have been cleaned, and better yet, balanced? I have gone through this on my 328 and no question I would choose a set of steel injectors that have been serviced over brass every time.

    So what's the point of this long rant? Don't throw your old steel injectors out, consider getting an injector shop to clean and test them. If they have stable opening pressures and are leak free I would put them back in the car rather than switching to brass. At the very least, keep them on the shelf to use as back ups.
     
  7. 308 milano

    308 milano F1 Veteran

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    Haha! Made my day!
     
  8. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Brian Crall
  9. 308 milano

    308 milano F1 Veteran

    Jan 15, 2007
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    Michael, as long as you're in there, wouldn't hurt to remove the Plenum just to change out the two small coolant hoses that run underneath it. Not a big job at all, but remember to slide a piece of paper between the Plenum and ports before you go and pull it off as there is a chance of dropping one of the round spacers down the port. Looking good! :)
     
  10. buzzdoc

    buzzdoc Karting

    Oct 28, 2016
    56
    Georgia
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    Michael
    Sounds like a good idea. Thanks!

    This project really would go faster if i had a Ricambi, Unobtanium, Belmetric, Superformance, and a few other places in a strip mall around the corner.
     

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