Coolant level sender / sensor | FerrariChat

Coolant level sender / sensor

Discussion in 'Mondial' started by peterdavid911, Feb 13, 2014.

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  1. peterdavid911

    peterdavid911 Formula 3

    Apr 9, 2012
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    Peter
    #1 peterdavid911, Feb 13, 2014
    Last edited by a moderator: Sep 7, 2017
    I am in need of a coolant level sensor for the header / expansion tank for on my 1987 Mondial 3.2 and apparently Ferrari have no stock worldwide and are no longer made. Eurospares doesnt have them and wondering if anyone has a cross reference with any other make of car?

    Its made by Veglia and has the numbers 678917 on the top of the sensor. I also looked at the similar water level sensor that is on the windshield water reservoir near the battery at the front and has part number 678911. These are not Ferrari part numbers.

    The Ferrari part numbers for the header tank sensor is 118966 and for the windshield washer sensor is 60814800.

    The problem is that my expansion tank has a leak which i need to repair and the sensor disintegrated when i tried to remove it. This means i now have a hole on top of the tank. I would rather have the sensor in case i get a leak one day or the only other option is to close it off and weld it shut.

    Has someone else had a similar issue?

    Thanks everyone.
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  2. kimbo 308

    kimbo 308 Formula Junior
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    May 11, 2012
    324
    Peter


    Fairly certain Alfa Romeo 33 GCL 1984 onwards used same bits.... low oil dipstick switch, brake fluid reservoir and master cylinder as well as windscreen washer level sensor are shared parts.


    Kimbo
     
  3. peterdavid911

    peterdavid911 Formula 3

    Apr 9, 2012
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    Thanks Kimbo that's great.

    You've got me rubbing my hands with joy now:) I have been searching for days on the internet and haven't found anything yet.

    I will see what a can find.

    Cheers.
     
  4. MvT

    MvT F1 Rookie

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    #4 MvT, Feb 13, 2014
    Last edited by a moderator: Sep 7, 2017
    Good one Kimbo!

    I have owned a 33 QV for 12 years, but I have not noticed this one! Not sure what piece has been broken of the sensor, but you could use the top piece only. But I have a dark feeling that the plastic ring has been broken..!?
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  5. Ricambi America

    Ricambi America F1 World Champ
    Sponsor Owner

    Cropping out the part number from the photos I take and post on Ricambi America only makes it harder for everyone.

    The sensor on the white background is: 117222 SENDING UNIT : Ricambi America

    .
     
  6. MvT

    MvT F1 Rookie

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    #6 MvT, Feb 13, 2014
    Last edited: Feb 13, 2014
    Sorry to correct you here. The 3.2 (which Peter has) has a shallow header tank. The one you are showing is from a deep header tank (Eerlier versions)

    The correct sensor is this! The same I showed earlier... :)
    118966 Valve : Ricambi America

    Peter can you say what has broken. If it is the ring.. perhaps we can have a look to repro it.
     
  7. Ricambi America

    Ricambi America F1 World Champ
    Sponsor Owner

    I never suggested that was the proper part.

    My point was that using my photos and then chopping out the part number from the image makes it harder for everyone to keep different items straight.
     
  8. MvT

    MvT F1 Rookie

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    #8 MvT, Feb 13, 2014
    Last edited: Feb 13, 2014
    Not sure what you mean, but the photo and part number is untouched and comes from your site. The same number is listed there. Part# 118966.

    http://www.ricambiamerica.com/product_info.php?products_id=335952
    refers to
    number 67 118966 1 (B) Warning device for liquid level
    For nourrice no. 129599 call

    Or do you refer to the first photo in this post?
     
  9. Ricambi America

    Ricambi America F1 World Champ
    Sponsor Owner

  10. MvT

    MvT F1 Rookie

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  11. peterdavid911

    peterdavid911 Formula 3

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    #11 peterdavid911, Feb 13, 2014
    Last edited by a moderator: Sep 7, 2017
    Thanks Tijn,

    I didnt know there are 2 different sensors. Apparently there are 2 different expansion tanks listed as well, type A is part number 133813 and type B is part number 129599 and the diagrams point to the same 1 horizontal tank. The earlier versions were more vertical i believe? I noticed that the Testarossa tank is the exact same horizontal shape but without any hole for a sensor.

    I have attached a couple of photos below of my broken parts.

    Ricambi, no need to get like that. We are only trying to help each other here and the image on the white background is from a another thread here on FChat that has been used before exactly like this with no numbers so there was no way of knowing it was from your website. No offence was intended.
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  12. MvT

    MvT F1 Rookie

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    ok Peter! From the looks of it you can still use the ring, although it looks not pretty but still functional. So you would only need to have the Alfa 33 part to fix it. The rubber ring closes the stuff, you might need to get a new one for that. A carshop has all kind of sizes.

    Off the record I see that Ricambi might have one in stock still. Not sure what price since it says 0.00 USD and call. That usually means £££££, but I would give them a call anyway if I were you.

    In the end, if you have the Alfa part and do not succeed I can try this for you to put it together with your parts. Or a video call first to guide you.
     
  13. caterus

    caterus Karting

    Dec 24, 2010
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    Tim
    Peter,
    You are quite right that the Mondial 3.2 lists two basic types of header tanks - an earlier deep one and latter shallow version - and the shallow tank has two variants (A and B). Yours is obviously one of the shallow variants - my '85 Mondial uses the earlier deep tank.
    The sensor unit listed is different for the two tanks. The deep tank sensor is part number 117222 and priced at £13.41 +vat while the latter sensor is part number 168966 and priced at £56.48+vat. Both are listed as new to order.
    If you cannot obtain the correct sensor for your tank or an equivalent you might consider trying to obtain the earlier sensor (which is considerably cheaper and Ricambi might have one) and modify it to suit your tank. Another last ditch option might be to obtain the earlier deep tank (cheaper that the shallow tank) and fit the correct sensor to that. I suspect the fittings for the deep tank would either still exist on your Mondial or would be reasonably easy to attach.
    If it's helpful my tank is out of the car at present and I could send photos and measurements.
     
  14. peterdavid911

    peterdavid911 Formula 3

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    Hi Tijn, Tim, thanks for your replies.

    Well the ring is broken and the rubber grommet is split which means it may leak again. I have tried all parts suppliers and although Eurospares shows them they dont actually have any when i called them. Neither does Ferrari and i also called 5 specialists and theres nothing. From what i understand with Ricambi the $0.00 means out of stock too.

    It looks like the longer version part number 117222 is identical in fitting but just longer which could be adapted easier than the Alfa one maybe which has a screw cap instead of the rubber grommet. I even looked at the other same tanks used int he 348 and Testarossa which look identical except that they have no sensor.

    I found an Alfa one in Canada but not sure if it will fit. I sent an email to the seller asking for the numbers on the cap end and not heard back.

    I think if i dont find a 117222 then i will forget about the sensor completely and seal it up, exactly as the other F cars made in those years. I have spent hours each evening and tired of it.

    Thanks guys.
     
  15. MvT

    MvT F1 Rookie

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    what a drag Peter! I find it most annoying when online shops have them on their website mentioned as in stock and when you call it turns out to be different. It seems more normal then an exception is my experience.

    Let me call some people here in NL on Monday to see what they have lying around. I am actually most surprised that the 328 has no sensor. I also now discovered that some Mondials do not have them. That appears to be the difference between header tank A and B.

    I'll pm you in the next days to see what people have here.
     
  16. Bell Bloke

    Bell Bloke Formula 3

    Dec 6, 2012
    1,839
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    Hi Peter, if you still draw a blank I'll make you a new sensor based on the old one. The only thing is it will be white, unless you can get me some black Delrin. That said it will be much better than the crappy plastic of the original. :)
     
  17. peterdavid911

    peterdavid911 Formula 3

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    Thanks Tijn and Bell Bloke,

    I appreciate your offers, thats very kind of you!

    Bell, after speaking with you this morning I have found 2 possible sources that may have the longer sensor as used in the earlier Mondials and I am waiting to hear back on Monday. The only difference is the float size and rod length so i will just cut it off and join my old one on.

    Hopefully that will be the job done and i will update once i get an answer.

    Thanks again and its amazing how such a simple little thing can keep a car off the road.

    Cheers.

    Peter
     
  18. HK Mondial

    HK Mondial Karting

    Mar 12, 2007
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    Sydney
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    Mark M.
    I had same problem with my 85 3.0L cab ( different tank to coupe) .
    Tank was rusting, ordered new one from Eurospare, assured me the sensor was part of the package - it turned up ,no sensor !
    Impossible to try to use old one as it crumbled taking it out.
    Waited for them to send new one, was told NLA, searched around for nearly a year with no luck.
    Meanwhile, not wanting to have the car off the road for a long time due to minor problem, mechanic simply fitted another header tank from another car ( Volvo plastic bottle !) whilst I looked. Still not replaced so if you solve the problem, will be glad to hear about it !
     
  19. peterdavid911

    peterdavid911 Formula 3

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    Hi Mark,

    You're right they are impossible to get of. I did find one and waiting for it to turn up. It's for the vertical style expansion tank as found on the 3.0 so it has a longer rod than my horizontal tank on the 3.2.

    It's any easy swap as the rod is held on by 2 clips only. Soon as I get it I will update on here. I have fixed the holes in the tank and in the process of spraying it and putting it back into the car.

    Your Volvo plastic tank sounds very interesting, do you have a photo?

    By the way where in HK are you? It's my favourite place, I've been 12 times and can't stay away:)

    Cheers.
     
  20. MvT

    MvT F1 Rookie

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    I just cam to the conclusion changing the battery this weekend that the level sensor of the watertank in the front is the same as from the coolant sensor. The unit is the same except for the floater.

    Part: 60814800
     
  21. peterdavid911

    peterdavid911 Formula 3

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    You're right

    They are all the same, only difference is the length of the rod. I ended up buying a new unused one for the Mondial 3.0 with the deeper expansion tank and just swapped the rods over for my 3.2 with shallow wider tank. The float is attached to the rod and fixed.

    Easy job and all done now

    Thanks.
     
  22. fgcfire8

    fgcfire8 Formula Junior

    Jan 19, 2008
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    Montpelier Va
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    Frank Castelvecchi
    i am still looking for a washer fluid sensor. As for the past 4 years a wine cork fills the hole. That would likely not work for the expansion tank
     
  23. peterdavid911

    peterdavid911 Formula 3

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    Definitely agree and would not put a cork in the expansion tank as it will eventually disintegrate and cause damage. My washer fluid sensor broke off from the rod and couldn't find another. I just disconnected the plug to it and bridged the 2 wires together so the low level sensor goes out.
     
  24. markcF355

    markcF355 F1 Rookie
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    Just checking to see if anyone has found a replacement for this yet?
     
  25. Rapalyea

    Rapalyea Formula 3

    Jun 18, 2013
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    I don't know if my sensor is working or not. After 7,000 miles in eighteen months with an entirely depresurized system [60/40 mix] from time to time I notice a smell of antifreeze expelled from the depressurized over flow. The temperature guage never complains, however i do check the level ever six months or so.

    So far so good. Many many 90F days and 2000 ft elevation never added a pint of coolant. And I never drive out without repeated 5,000 rpm shifts. [8,000 rpm shifts scattered the clutch]. So if I am in a hurry I will stop at about 7,000 rpm.]
     

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