Dino DIY - Alternator Fuse Box, modern replacement | FerrariChat

Dino DIY - Alternator Fuse Box, modern replacement

Discussion in '206/246' started by synchro, Mar 12, 2008.

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  1. synchro

    synchro F1 Veteran

    Feb 14, 2005
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    CHNDLR
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    Scott
    #1 synchro, Mar 12, 2008
    Last edited by a moderator: Sep 7, 2017
    The Alternator fuse box is rare, very expensive, uses a proprietary 60 Amp fuse and ends up melting in many cars.
    In my case, a PO (previous owner) must have thought it wise to overlay some wire and solder preventing the fuse from breaking. I can't conjecture on why, but I sought a modern solution.

    I went to a local mobile audio store "Car Toys" and they sell a 60 Amp version for car stereos - four 60Amp fuses cost $7 and you can find them for sale locally rather than sending across the Atlantic for them.

    Here's a photo of them
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  2. synchro

    synchro F1 Veteran

    Feb 14, 2005
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    #2 synchro, Mar 12, 2008
    Last edited by a moderator: Sep 7, 2017
    I enlarged the mounting hole to fit the 6mm stud on the firewall, adjacent to the standard alternator fuse box and mounted it there.

    The connectors are secured with a collar and allen screws provide the clamping power. The fuse casing is sealed with O-rings and the clear polycarb case allows easy viewing of the fuse condition.

    My only concern is if the heat in the engine compartment will affect the casing, but I've rationalized that high power stereos also generate continuous heat in the lines which might be similar. I'll keep updating as time goes, but it is fully functional.
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  3. abstamaria

    abstamaria F1 Rookie

    Feb 11, 2006
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    Andres
    Thanks again, Scott! Much obliged.

    Andres
     
  4. TonyL

    TonyL F1 Rookie

    Sep 27, 2007
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    Norfolk - UK
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    Tony
    You must have some mean stereo to draw 60amp!!!!
     
  5. frankwissman

    frankwissman Karting

    May 6, 2006
    63
    Charleston, SC
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    Frank Wissman
    #5 frankwissman, Sep 12, 2012
    Last edited by a moderator: Sep 7, 2017
    Nice thread.
    I went a slightly different route - I took some brass sheet and soldered in the element from a modern 60 amp fuse.

    Cheers!
    Frank
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  6. alhbln

    alhbln Formula 3
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    Mar 4, 2008
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    Adrian
    #6 alhbln, Sep 13, 2012
    Last edited by a moderator: Sep 7, 2017

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