Mondial QV 83 starting problem | FerrariChat

Mondial QV 83 starting problem

Discussion in 'Technical Q&A' started by MalcQV, Oct 14, 2004.

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  1. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
    Full Name:
    Malc Holden
    I bought a Mondial about 6 weeks ago. Had to drive the car home about 230 miles mostly in very bad rain. The car is now stored in my garage and due to the awful weather we have now winter is drawing in it is not used much. I have decided to start the car every 2-3 weeks but the other day I had difficulty starting it. The the engine fired but stopped straight away. After several attempts pressed the accelerator to the floor and it started, after about 10 seconds it idled fine. Left it running for about 15 mins and then stopped it. About 1/2 hour later went to start it and again would not fire. Poking around under the bonnet I removed the HT leads from the two coils then reconnected them. Sprayed WD40 on all HT's and it started. I thought it must be the damp from the trip home weeks before (the garage is a brick one attached to house and very dry though). Last night I tried again (so a little over 24 hours later). After a couple of attempts at starting (about 10 seconds on the starter X 2) I stopped. Noticed a whisp of smoke from the battery and the negative side was quite hot. This does not seem normal. Things I have done to the car are as follows. Some dash lights did not work, flash headlights not working, rear foglights and at one point direction indicators I checked all fuses were clean and sprayed WD40 (yeah I like this stuff!) in the fuse box. This fixed most problems. I also leave the battery on charge but use the isolator on the battery. I will check for a spark and fuel this weekend but wondered if anyone had any ideas ?
     
  2. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
    1,527
    UK
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    Malcolm W
    You need to establish if it's ignition or fuel related, as a start I show below the basic ignition wiring diagram.

    The easiest way to check to see if the fuel pump is running is to turn on the ignition, remove the safety plug (A in second picture) and you will hear the pump run. If your problem turns out to be fuel related I can post the proper procedure for testing the fuel system.
     
  3. Philjay50

    Philjay50 Formula Junior

    Jan 16, 2003
    595
    Chester, England
    Full Name:
    Philip
    Malcolm, can you post that info anyway, I have a fuel related problem and I think info may be of use.

    Thanks
     
  4. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
    1,527
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    Malcolm W
    Phillip,

    I'll dig it out and post this afternoon
     
  5. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
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    Malc Holden
    Thanks Malcolm. I may try tonight but otherwise weekend and will report back.
     
  6. dakharris

    dakharris Two Time F1 World Champ

    Jun 7, 2001
    29,441
    Sleepy Hollow
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    Cavaliere Senzatesta
    I think your problem is electrical. Clean as many contact points as you can find with some light sandpaper or steel wool. Start with the major ones that feed the ignition system (battery, alternator, coil). Sometimes, just unplugging and replugging connections will knock off enough corrosion to do the trick.
     
  7. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,844
    NoNJ/Jupiter FL
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    Steve W.
    I had a lot of starting and running problems with my Mondial QV when I got it a few months ago. Based on what you were saying about the negative side of the battery being hot, I'd suspect a similar problem to what I had. There is a switch next to the battery, a round knob to turn the power on and off. Mine was completely corroded, as was the grounding strap from the switch to the frame rail. I removed the switch and the grounding strap from the car, and ran the negative wire directly from the battery to the frame rail. If the existing wire looks corroded or questionable, replace it. Clean the battery terminals, + and -, and make sure that you clean the surface where the battery wire is bolted to the frame rail so the wire connector is against bare metal.

    In addition, I changed all of the ignition wires, the rotors and the distributor caps, as well as the spark plugs. Check the extenders to be sure that one or more of them is not grounding out. And be sure that there is not water or crap in the spark plug wells before pulling the plugs (blow them out with compressed air). Water in the wells can cause the extenders to ground out, screwing up your ignition. Replace the extenders if they show signs of arcing to ground. Be sure to clean the connectors up and make sure that everything in the wiring harness and running to the digiplex units are clean and solidly connected.

    That solved my starting and running problems. The car runs like a dream now. Starts right up and is as smooth as silk.

    BTW, if you want to be able to turn off the battery, pick up one of those battery top cutoff switches. Just be sure that it is clean and solidly mounted to the battery terminal, and that when you turn it on, you twist it nice and tight. I also sprayed some battery corrosion protectant onto the terminals and connections to help prevent a return of the problem.
     
  8. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
    1,527
    UK
    Full Name:
    Malcolm W
    Phillip - I will start off with the basic pressure tests...........

    Obviously you will need a fuel pressure guage.

    All tests are done with the safety switch pulled off the metering head and the ignition turned on

    "Warm control pressure" is measured between the fuel distributor and the warm-up regulator. As the Bi-metal strip in the warm-up regulator heats up the pressure will rise slowly to about 3.4 - 3.8 bar

    "Primary pressure" is the pressure that is seen in the system between the fuel pump and the metering head. The pressure should be between 4.5 - 5.2 bar.

    Using the same procedure as for testing the "warm control pressure" once the "warm control pressure " has been reached, turn off the ignition and observe the drop in fuel pressure. After 10 minutes the pressure the minimum pressure should be no lower than 1.7 bar and after 20 minutes it should be no lower than 1.5 bar.

    The thermo time switch is checked with an Ohm meter, basically it aids the starting of the engine when cold and provides a ground path for the cold start injector. (I have values for this if you want)

    The injector valves open between 2.5 - 3.6 bar

    There are many more tests that can be carried out, depending on what the above shows up and what the particular fault is.

    It's important to check for good battery voltage, check the operation of the auxillary air valve, check for vacuum leaks, check the amount of fuel delivered to name but a few more tests.

    Hope this helps, but if you let me know exactly what your problem is I may be-able to point you in the right direction.

    Here's a shot of the layout of the system.
     
  9. Philjay50

    Philjay50 Formula Junior

    Jan 16, 2003
    595
    Chester, England
    Full Name:
    Philip
    Malcalm, Thanks for the info, it helps ...........alot.

    Philip
     
  10. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
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    Malc Holden
    There is definately a spark so the ignition seems fine. I have taken off all the connections around the battery and the isolator switch. Must admit did not try connecting straight from negative side of battery to earth, but don't believe the problem lies with this area now.
    Malcolm I tried removing the connection from the "mixture control unit" and with the ignition on position II could not hear the fuel pump. I must admit (and rarther embarrassingly) that I could not find the fuel pump, accumulator and filter. They are front of the engine compartment on the offside down below air intake I think. I was in my garage which is a bit tight for space as it was throwing it down. I would liked to of checked the connections on the pump.
    What was odd is that when I attempt to start it there is an awful sort of intermittant high pitched squeak combined with a hissing noise over the sound of the starter motor. My young daughter was with me in the garage and she said the sound came from the offside air intake. I am quite sure now that the fuel pump is possibly faulty. I also checked the fuse for the fuel pump and the fuse for the Cold start injector. I noted there was a relay for the fuel pump, though now thinking that this noise was the fuel pump. Wondering maybe if it is worth buying a new fuel pump though I am considering a service on the car and was going to leave it until the summer as I won't be using it until then. Unless anyone has any other suggestions I may take for a service and get the fault checked sooner as I cannot start the car at all now.
     
  11. Philjay50

    Philjay50 Formula Junior

    Jan 16, 2003
    595
    Chester, England
    Full Name:
    Philip
    Malc,
    Silly question, but is the engine turning over ok, I only ask this as the noise you descibe is the same as one I had, but the engine was not turning over at the time. By the way the filters on mine 84 Mondial are located on the bulkhead in front of the off side rear wheel. For easy access take the wheel off and the liner out and all will be revealed.I think the pump is ther to.
     
  12. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
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    Malc Holden
    Yes the engine is turning over just not starting. I take it in your case you heard the noise but the starter was not even turning ? It is possible that what I hear is a starter pinion on the starter ring. I do not hear the fuel pump though.

    Malcolm I assume I should easily be able to hear the fuel pump with the blue connector off and ignition in position II ?
     
  13. Philjay50

    Philjay50 Formula Junior

    Jan 16, 2003
    595
    Chester, England
    Full Name:
    Philip
    Malc. you have PM
     
  14. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
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    Malcolm W

    Yes that's correct
     
  15. matteo

    matteo F1 World Champ

    Aug 1, 2002
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    On a plane somewhere
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    Heir Butt
    fuel accumulator might be stuck closed. It happened to my 83 qv not to long ago.
     
  16. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
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    Malc Holden
    PM ?
     
  17. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
    1,527
    UK
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    Malcolm W
    He means PRIVATE MESSAGE
     
  18. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
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    Malc Holden
    I'm new to Ferrari's and in this instance have decide to have my car taken into a Ferrari specialist. Not had it long enuf for me to break it even further!!! Thanks for everyones help and as time goes by I expect to do more to this car myself. I have a cambelts to replace on my regular car that are overdue and am going to concentrate on doing that at the moment.
     
  19. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
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    Malc Holden
    Well just spoke to the Ferrari tech at RD Automotive and I feel a bit stupid. It is it seems the blasted fuse box not the pump. He is checking the pump as I type but is pretty certain it's the fuse holder. I have had this fuses in and out so many times !!!!!
     
  20. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
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    Malc Holden
    Just got my car back today. The problem was in the fuse box, it appears that where the fuse holder is attached to the circuit board there was a dodgy connection (not looked at it myself yet). When tested across the fuse everything looked fine (no load), there was a circuit. It seems that under load it was different the holder heated up a bit and caused a break only seen (I guess) when testing under load. The holder has been firmly re-attached to the board. Everything seems great so far. The fuel pump was checked out I believe just to make sure.
    Thanks for everyones help
     
  21. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,844
    NoNJ/Jupiter FL
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    Steve W.
    Glad to hear you got things sorted out. Those electrical devils are hard to isolate sometimes. Glad you got this one found and fixed. As I said, I had similar electrical problems with my Mondial, and I'm still sorting some of them out. They are on my list of winter projects, for sure.

    Now go out and enjoy driving the car. It really is a great little car to have fun in. I've been driving and enjoying mine a lot.

    Regards,
    Steve W.
    '84 Mondial QV
     
  22. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
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    Malc Holden
    I too still have one or two problems, in fact one has re-appeared though it is only minor and I reckon that messing about with it might cause something else.
    My car is now SORN (Statutory Off Road Notice) for the winter so I won't be driving it until about April/May 05. The wait is going to be long.
     
  23. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
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    Malc Holden
    My fuse box problem has got worse. The fuel pump fuse is heating up again, getting very hot. The A/C and cooling fan too. Latest the stop light/indicator circuit fails intermittantly too (may not be related but I think so).

    Fuse box replacement from Ferrari is not possible. Can get the fuse carriers but the underlying problem is the PCB's. There is a thread where Zertec and a few others are looking at a new design.
    Thought that if the blade type carrier would fit straight on to the existing assembly then that may help anyone done this?

    Eurospares has two (bullet type I think), but they are not new and may be worse than mine for all I know.

    I am looking at bypassing all fuses on the panel, but have the issue of how I connect back (and if I should) to the relays (mounted on PCB). If you know or if anyone reading this has done something similar I would love to hear from you.
     
  24. andrewg

    andrewg F1 Rookie
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    Sep 10, 2002
    4,667
    Chester, England
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    AndrewG
    Malc

    My Mondial track whore has this bypassed, I'll post some picks tomorrow afternoon........although your more than welcome to pop down and have a look (if you think you can stomach seeing a mondial in bits!)
     
  25. MalcQV

    MalcQV F1 Rookie

    Oct 11, 2004
    3,292
    Manchester, UK
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    Malc Holden
    Any pics Andrew? I go on holiday next weekend. Car will be in with R&D whilst I am away, who have offered a fix of sorts. Really would like to see what you have done before they get the car.

    Depending where you are in Chester I may be able to make it one evening next week after work as I work in Knutsford I am half way there. :)

    Let me know if this is possible for you.
    Thanks
     

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