"Slow Down Light" Issue . . . Please Help! | FerrariChat

"Slow Down Light" Issue . . . Please Help!

Discussion in '456/550/575' started by lilviv, Mar 24, 2012.

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  1. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    Hey Guys, I already searched this forum and read dozens of threads about other peoples' "Slow Down Light" issues, but I think my issue is a bit different.

    I am a somewhat new owner, but since I bought my car - it spent the next few months in service and paint (front end refresh). I still haven't even gotten to put my first 1,000 miles on it after 5 months of ownership.

    I recently got new catalytic converters . . . http://www.ferrarichat.com/forum/showthread.php?t=349369 - Replaced as so.

    I was out for a group drive today, and about half way through - it started losing all acceleration power after 4,500 rpm and if I was able to downshift higher, felt like I'd hit a rev. limiter around 6,500 rpm. After parking it for an hour or so, I started to drive home. It was the same or worse, and the "SLOW DOWN" light came on (briefly, but came on a couple times). When I let off the throttle and coasted, it went off. I drove slowly, and it never came back on . . . but still had no power at top range of the revs.

    I tried turning the car off and on, letting it sit for 3 hours, and turning the battery knob off for 15 minutes and driving again, etc. No change in this situation.

    This is a freshly majored car with TONS of preventative stuff done. http://www.lilviv.com/personal/images/stories/user_added/motoring/550maranello/service/ - In order of newest from the bottom up - all that within the last few months and 500 miles.

    Any ideas or things I should try here? Off to a rough start for first time Ferrari ownership. =/ Any help or guidance here would be greatly appreciated.
     
  2. LARRYH

    LARRYH F1 Veteran
    Owner Rossa Subscribed

    Jun 3, 2011
    9,598
    virginia usa
    Any chance that you picked up some bad gas . I am no expert but some of what you describe sounds a similar to the computer compensating for water in the gas . just an idea assuming the battery is good etc.
     
  3. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    Battery is always on a Tender when parked . . . and, I filled up at Shell this morning (13 to 15 gallons - balance may have been a 4 week or so old tank that performed O.K.?) . . . :(
     
  4. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,721
    socal
    Remember when you had the oem cat burn up? Well did you just replace the cat with the hyperflows? What I'm trying to say is did anyone do any diagnosis to make sure the upstream combustion is proper so that you are not melting the cats with bad combustion? Maybe you just killed a new hyperflow cat? One of the reasons these car can run so badly and cost so much is fixing sysmptoms not causes. I'm not saying this is the problem, it just seems a little suspicious.
     
  5. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    Admittedly, I relied on the shop I was at for help here - I hope they didn't remedy the symptom and not the main problem. :( What should we troubleshoot next to possibly remedy the root cause of all this? :(
     
  6. Cribbj

    Cribbj Formula 3
    BANNED

    #6 Cribbj, Mar 25, 2012
    Last edited: Mar 25, 2012
    Viv, you have 2-3 excellent shops there in Dallas, one or two of which are sponsors of this site, and any of them should be more than capable of diagnosing this fairly quickly.

    The first thing you need to determine is whether the Slow Down warnings are real or not, and to do that you'll need some good diagnostic tools (Leonardo, SD2, etc.), and someone with the knowledge & expertise to use them. If you yourself have an infrared thermometer available, you can "shoot" each of the cats and do your own preliminary diagnosis, but that's just a rough indication. You really need to know what those cat thermocouples are reading, and what else is going on with the other engine systems to know if you have a real problem or not.

    It could be that your 550, being one of the older models, probably has the older catalyst ECU's, which are known to be even more troublesome than the newer ones, and perhaps they're acting up and causing bogus alarms. The seal around the covers of the older units is known to crack and allow moisture inside the module, and that wreaks havoc with the sensitive low level signals. So, if you've detailed your engine bay recently, or even been through a car wash, that could be it.

    From some of your description, it could also be fuel starvation, and running lean. That could be caused from junk in the pumps (seems to be a recurring problem with the Bosch fuel basket design), dirty injectors, plugged fuel filters, etc.

    But by all means, get a thorough analysis done, and soon, to find the root problem here.
     
  7. dakharris

    dakharris Two Time F1 World Champ

    Jun 7, 2001
    29,441
    Sleepy Hollow
    Full Name:
    Cavaliere Senzatesta
    This. Not only did they improve the ECUs later on, but moved them out of the engine compartment where they get hot, crack and fail. A Leonardo exam will reveal the problem immediately. One of mine failed after 12 years and 29,000 miles. I changed out both with the later model ECU. Takes less than an hour and it will run you about $500.
     
  8. moorfan

    moorfan Formula Junior

    May 11, 2009
    809
    Central Virginia
    Full Name:
    Pete
    Liv, reading your prior post there was a hell of a lot of trouble around the time that the first cats failed: one bank of cylinders not firing, multiple trouble codes, fuel pump (there are actually two) replacement, etc.

    The gold connector kit is something you do AFTER you are certain the car's mechanicals are sound. I agree with the others that you need a high quality mechanic to "step by step" troubleshoot and diagnose this car. Cat ECU's are a potential issue but shouldn't cause one bank to not fire :)
    Was only one fuel pump replaced or two? If one needed replacing the likelihood is that the other will go soon. How are the fuel pressure regulators? etc etc...
     
  9. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    My plan was to take it back to a shop this coming week, but I took it out briefly today after washing it up . . . and, the car ran great. No light, full power, etc.

    Should I still take it in? Will codes still be there to read?

    On a side note, I think we should ban all birds from flying above Ferraris. This resulted in a midnight rewash of the vehicle. =P
     
  10. Cribbj

    Cribbj Formula 3
    BANNED

    Viv, take it in and at least get the codes read and let us know what they are.

    It might be nothing, then again it might be real. IMO, with the symptoms you described, it seems like you have some fuel starvation issues.

    AFAIK, only one thing will set the Slow Down warning, and that's high temperature at the outlet of the cats. Now there can be multiple reasons for high temps there, but according to what you're saying it seems like it's fuel starvation, which will cause it to run lean, lose power and get really hot. This is not good, and could get expensive very quickly.

    So don't fiddle around with this - take it to one of the good shops you have there in Dallas and get it diagnosed. Maybe you'll be pleasantly surprised and you'll find out it's just the usual problem with the catalyst ECU's.

    Or maybe you'll find out it's real and you need some work done on your fuel system. But that's still a lot better than finding out you've warped a head or holed a piston.....
     
  11. FPFaeth

    FPFaeth Formula Junior

    Dec 3, 2009
    663
    NY
    Full Name:
    Frank Faeth
    "It could be that your 550, being one of the older models, probably has the older catalyst ECU's, which are known to be even more troublesome than the newer ones, and perhaps they're acting up and causing bogus alarms. The seal around the covers of the older units is known to crack and allow moisture inside the module, and that wreaks havoc with the sensitive low level signals." This was exactly my problem. Replaced both and the problem went away. I have a 1999 550. Regards, Frank
     
  12. Jan456

    Jan456 Karting

    Oct 1, 2008
    145
    the Netherlands
    Full Name:
    Jan Scholte
    Had the same issue last year with randomly a 'SLOW DOWN' light on. Replaced the cat ECU's as that would be my first thought....it didn't make a difference. Gave my 456M to a Ferrari dealer for a more detailed investigation which gave the source: a bad spark plug....... so simple, so irritating...
     
  13. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    Your comments rightfully pushed me in the direction of exploring this further, even though the car seemed to be running fantastic.

    For a "2nd opinion," I took the car to James Patterson @ Norwood Performance. I believe his reputation preceded him and that he's universally accepted around here as an extremely qualified Ferrari independent service house.

    1) First, he put a boroscope through the cats. to see if they were currently damaged or had any problems. He confirmed that the cats. were undamaged. This was a relief, as the cats. were basically not a month or 200 miles old.

    2) Next, he plugged the car into an SD2 - and, it revealed a cat. temp. sensor overheat on the LEFT bank (i.e., not the one that had the cat. that blew up). He cleared this and also reset the adaptations on the car so it could relearn driving style, etc.

    3) He put a 5-Gas Analyzer on the car to check for hydrocarbons, any abnormalities, etc. I think ideally we need to be under 200 hydrocarbons (not 100% on unit of measure here).

    The left bank (the one with the code) was in great shape . . . reading I think 160 to 185 or something similar. No cause for concern on this one.

    Next, the right side . . . checked over 1,000 hydrocarbons (ruh roh). Clearly a problem, and I was told that level of hydrocarbons can destroy a cat. Then, James attempts to continue diagnosis down a somewhat scientific/logical path.

    4) I am not sure when exactly this occurred - but, they noticed that the vacuum lines coming off the fuel pressure regulators were connected to each other as opposed to the intake manifold. Perhaps this could have caused unburnt fuel to exhaust out at lower throttle levels? I am not sure, though. Their techs. corrected this during the process.

    5) He pulls the plugs to take a look at them, and I believe they were one month old Champion plugs (older technology, I believe) that the shop that did the major put on. One of them cracked - although, I suspect it might be possible that the crack happened during removal - 'cause the car didn't feel like it was dead a cylinder, although I, of course, have no basis for comparison, not sure, though. James said 11 of 12 is less noticeable than say 5 of 6 on a 6 cylinder car. A cracked plug that was not functioning certainly would've caused my issue here - although likely would've thrown a clear misfire code. Either way, he put in a brand new set of NGK newer style plugs here. Then, he ran the 5-Gas Analyzer again. It was remarkably lower - but this time, he ran it on both sets of 3 cylinders separately. The plugs alone cleaned up the back (I think) 3 back to around 180 to 220 or something thereabouts - about normal. The front 3 were still above 300 or so - but getting much closer.

    Either before he ran the sets of 3 cylinders separately or after, he ran compression on those cylinders - and it was consistent (around 185 or so - which varies based on temperature the test was done - but consistent with each other). My PPI for the car had compression numbers lower (done at a different temperature), but also consistent. Was glad to see this hadn't changed.

    He then did a leakdown and said there was a little bit of leak on that side (I think 14% to 17% on 2 of the 3 that had issue). Although, they didn't think this was indicative of a major issue. They think it's more likely that the valves just have so much carbon on them (from whatever caused this issue) that maybe they aren't closing fully and letting a little fuel (or even just vapor) to escape. He didn't seem to think a valve job was anywhere near necessary.

    His recommendation was to try two tanks through the car with Redline Fuel System Cleaner (which he gave me) and then bring it back to put the 5-Gas back on and see if this issue has cleared up.

    This was a lot of diagnosis work, but I believe my bill will wind up around 8 hours of labor plus a set of plugs. Hopefully we remedied it with simple computer clearing, plugs being changed, and correcting the vacuum line issue.

    Another few things he said that could be likely if the issue hasn't been solved:

    1) The Cat. ECU box (as you guys suggested) for the left side that tripped the "Slow Down Light," but wasn't related to the cat. blowing up. This will be a quick and not too costly fix if it occurs, again.

    2) The shop that did the major may have not timed the right side correctly. Being slightly off could cause the "imbalance" that is being noticed here. They seem to think this is very likely. This would be 15 hours of labor plus all the gaskets and such - basically like doing a "major," again.

    And, I think that's it. Now, I went back to the shop to discuss my "2nd opinion" and the results. I can't speak highly enough about their response. They are great people, responded just as anyone could've hoped, and wanted me to be happy and feel like what I was, a customer who definitely overpaid them for a vehicle, spent a boatload on service with them to make the car 100% perfect, and was patient to deal with and work issues out with.

    They immediately said they would do whatever is needed to take care of it - even if it meant retiming the vehicle, which is basically redoing the "major." They also offered to work out whatever service credit was needed later on. The tech. (who I believe to be a good tech.) said he checked the timing 5 or 6 times and felt certain it was correct.

    So, I am pleased that I am on a path to get this remedied at the root cause level - without any further expense than the $20K I put in this car after I bought it a few months ago.

    Thanks so much for all the help and advice you guys on the forums have provided me (rest assured, I will be "subscribing" to the forums very shortly, as I feel I owe that to the community, at the very least). I will continue to keep everyone updated and try to be helpful to others here as I learn more about these vehicles. Thanks, again.
     
  14. Cribbj

    Cribbj Formula 3
    BANNED

    Viv, my thoughts:

    4. The FPR manifold reference lines being connected together simply means you had no manifold reference for the FPR's and so you had higher fuel pressure at idle than normal. I've run the calcs and this will cause the engine to run about 10% richer, which, if your O2 sensors are working OK, the Motronic ECU's can easily correct for by pulling fuel (this will show up in your STFT figures). Been there and confirmed it, and it works. So while the vacuum line connections were not correct, no damage should have been done to your car. This situation only exists at idle or cruise, or other high vacuum conditions. During other conditions such as WOT, the fuel pressure would have been correct.

    5. If the 5 gas analyser is showing different results on the back 3 cylinders than the front 3, you probably do not have a cam timing problem. A cam timing problem should show up on all 6 cylinders of that bank (unless there are compounding issues, such as abnormal lobe wear, stuck lifters, etc.)

    Not to sound critical, but the leakdown test "should" have also pinpointed the reason for the high leakdown figures in those cylinders. That's one of the purposes of doing it in the first place: find out where the air is going. Once the tech has identified a leaky cylinder, he should have then broken out his stethoscope to listen at the exhaust ports, the intake ports, and the crankcase, to figure out whether the air was getting past the exhaust valves, the intake valves or rings.

    Many people are a little in awe of the leakdown test because it seems like black magic, but it's really just a simple leak test of each cylinder when it's in its closed and tightest sealed up condition. Then if there is a leak, you need to figure out what's leaking, and it (usually) is in one of the three locations already mentioned. So you use whatever tools you have to detect which location(s) is/are leaking. Listening with a stethoscope is crude, but that's the traditional way. Injecting smoke or some sort of inert but detectable gas into the cylinder would be better, then checking for the presence of that smoke or gas at the three locations.
     
  15. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    I knew I had forgotten something!

    Another thing they did was "smoke" the manifold to see about any leaks and such, and they found none.

    Thanks for the feedback, John, and I'll keep you/everyone posted after my next visit here shortly. I am hoping a bunk plug caused this and that fuel system cleaner will clean off excess carbon from the valves, but perhaps this is wishful thinking.

    Also, the car seems to run phenomenally, still. :/
     
  16. LARRYH

    LARRYH F1 Veteran
    Owner Rossa Subscribed

    Jun 3, 2011
    9,598
    virginia usa
    Thanks for the detailed posts this is very helpful as I am also a new 550 owner and anxious to learn about these double lights that can happen
    larry
     
  17. 550v12SABI

    550v12SABI Karting

    Mar 29, 2012
    243
    Long Island, N.Y US
    Full Name:
    Steve in NY
    Had the same problem last year and it turned out to be the sensors by my exhaust that had gotten water in them somehow. It may even happen due to you washing the car, but either way from what I was told that was the problem and $1000 later the warning signal is gone...
    I also found out that the same sensor which is also made for AUdi as well,costs about $80 each but for a Ferrarimif you want OEM, you will get BANGED OUT.

    Like my Mechanic says....Steve you wanna play, You gonna pay....that easy....

    But, just get it done and enjoy the car,life is short........

    Regards,

    Steve in NY
     
  18. Ian Crane Autologic AU

    Mar 27, 2012
    2
    Catalytic convertors overheat because of the oxidation of excess fuel in the exhaust.
    The convertor stores oxygen to assist in the post cylinder, exhaust combustion of excessive hydrocarbons.
    If the car is starving for fuel this is simply not possible as a lean mixture will not result in exothermic combustion in the exhaust, rather a charging of the catalytic convertor catalyst on the surface of the monolith to saturation with oxygen.
    So if we have overheated and destroyed catalytic convertors and now we have an overheat in a new one we need to see why we have excess fuel or poor combustion.
     
  19. Cribbj

    Cribbj Formula 3
    BANNED

    Ian, the issue was that the car was exhibiting multiple, and possibly conflicting symptoms, so all had to be investigated. This is a car that basically needed "sorting", which the OP is doing, now that he's hooked up with Norwood.

    It would be interesting to know if any further "Slow Down" alarms have been tripped, or if it's been back on an SD2 or the 5 gas analyser.
     
  20. lilviv

    lilviv Karting

    Nov 9, 2011
    136
    Lewisville, TX
    Full Name:
    Vivek Gupta
    Just saw this thread pop back up. I've never had a "Slow Down" light, again. I put over 1,700 miles on the car since the resolution of this thread. I went on several multi-hour drives, drove at speeds in excess of 190 mph (on closed racetracks, not public roads, of course) several times, and have had a blast with the car.

    Since the resolution of this thread, I believe I changed all the Control Arm Bushings and front tires, and now the car is at Norwood Performance getting its annual service (was majored 1 year ago), getting a leaky electric heater pump replaced, getting the last of the switches de-stickied, and getting a quilted rear shelf. :)

    I've spent a fortune on the car and spared no expense, and I am not one to cut corners anywhere. I overpaid for the car, certainly considering I put $40K+ into it during my first year of ownership, but I'm hoping I have a specimen that does the brand justice, now. :) I'm in it for the long haul, and I do drive the car as it was intended. :)

    Again, thank you all for your help and guidance resolving the issue above and several others. I do try to always respond for sake of thread completion and those who have similar issues that need to search later on.
     

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