348 Emissions | FerrariChat

348 Emissions

Discussion in 'Technical Q&A' started by T-A Tech, Sep 20, 2005.

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  1. T-A Tech

    T-A Tech Rookie

    Sep 16, 2005
    49
    Western Massachusett
    Full Name:
    Jim Burke
    As part of the PPI on a '92 348 in Connecticut I'm looking at, I requested a CT emissions inspection be done on the car. She will eventually reside in Massacusetts, which has slightly more liberal limits. Done today, the car failed with the following #s (2 speed idle test):

    RPM - 1940
    HC (PPM) - Limit - 88, tested at 103 (Mass. limit is 100) - failed
    CO (%) - Limit - 0.47, tested at 0.45 (Mass. limit is 0.60) - pass
    NOx (PPM) - Limit - 1029, tested at 324 (Mass. has no NOx test) - pass

    I've searched the archives and not found anything specific to 348 emissions figures. Seller will make right, but what course of action would you undertake with these figures? Are they way out of line?

    PS - 30K Major and extensive check done last yr/3,000 mi. ago by FoNE - (car had 26K on odo at the time) - and came throught with a sparkling bill of health.
     
  2. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways

    As a general rule of thumb, if your hydrocarbons (HC) are too high, then you are running too rich. So just lean back your A/F mixture via the screw under the blue cap on each MAF.

    If your NOx are too high, then you are running too lean, so the solution is usually to enrichen your A/F mixture via the screws under the blue caps on your MAFs.
     
  3. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways
    If you don't have a closed loop issue (348's can run in a "guessing" open loop mode or in a precisely tuned by O2 sensor and MAF feedback "closed loop" mode), then speaking generically, the most common reasons for emission test failures include: a malfunction in the components of the vehicle that regulate the fuel/air ratio such as the oxygen sensor; a dirty air filter; misfiring spark plugs; leaks in the vacuum system; or a poor-fitting fuel cap.

    Oh, about that fuel cap...don't go get tested with a recently gassed-up car. The small amount of gas that drips into your fill area can fail your emissions test. You want a tight-fitting gas cap on a half-tank of long-ago-filled-up gasoline.

    You also want your spark plugs gapped down to almost the lowest factory width (this prevents any "misses," the kiss of death for emissions testing).

    De-tuning. De-tuning isn't always good for emissions tests. You de-tune, or lean out your fuel-air mixture ONLY IF YOU ARE HIGH ON THE "HC" (hydrocarbons) count...otherwise, you actually want to **enrich** your mixture prior to the test IF YOU ARE HIGH ON THE "NOx" count. A richer mixture will lower your NOx count, after all.

    So you need to know if your car was failing because of excessive HC's (solution = lean out mixture), or failing because of excessive NOx (solution = enrich mixture) because the solution is radically different based upon an HC or NOx cause.


    Have your car well-warmed-up before you arrive for testing, but not overly hot.

    Your state may suggest to the testing center what transmission gear to test in at different speeds on the shop's dyno...make certain that those gears/speeds are realistic for your car. You don't want to get tested at 10 mph in 2nd gear instead of 1st!

    Change your oil. Do NOT overfill! For emissions testing, the lighter weight your oil, the better. Make certain you have no obvious exhaust leaks. Make certain that you see no smoke.

    For extreme cases, there is a product called Guaranteed to Pass (G2P), a fuel additive. ***You actually dont run the emmissions test with this stuff in your fuel***, rather it is billed as a "special" cleanser via the gas tank prior to the fuel used during your actual test (http://www.autobarn.net/ch05063.html ). So you run it through one tank (your emissions will be TERRIBLE during this whole tank of gas), fill up *again*, and then you may even want to add an Octane Booster to your 2nd tank of gas (to help prevent misses/knocking). Drive that 2nd tank of gas down to 3/4 or 1/2 full, then go get your emissions tested.

    In summary, verify that your car is running open or closed loop when warm. However, if you are correctly running closed loop when warm, then go through my suggestions above.
     
  4. Miltonian

    Miltonian F1 Veteran

    Dec 11, 2002
    5,966
    Milton, Wash.
    Full Name:
    Jeff B.
    I've mentioned this several times in the past, and No Doubt just mentioned it again, but it's really important to have the car warmed up when you get the emission test done. And I don't mean "warmed up" by sitting at idle in the shop until the fans come on, I mean warmed up by driving the car at highway speeds for at least 20-30 minutes before doing the check.

    My 348 failed its emission test on the first try, when I drove it for about 15 minutes into town to the test center. I took it out on the freeway for about 30 minutes, took it back to the same center, same machine, same tester, same day, and it passed easily. No other changes done.

    If the engine has vacuum leaks, sensor problems, bad plugs, whatever, then those items naturally need to be addressed first, but a properly set up and warmed up 348 should be able to pass without any magic.
     
  5. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    25,140
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Those are d*mn tight test limits (even the MA ones)!

    Assuming that the engine is running correctly in a closed-loop fashion, you would have two areas to attack:

    1. If the upstream HC & CO (the gas entering the cat) are much higher than the downstream HC & CO (the gas leaving the cat) -- indicating the cats are actually quasi-working -- fresh O2 sensors might help;

    2. If the ... are about the same as the ... -- indicating the cats are ineffective -- fresh cats might help.

    I sure wouldn't call 0.45% CO and 103ppm HC "bad" in any way. Does anyone have the "typical" HC & CO numbers for upstream and downstream from the 348 WSM? Just wondering what the available margin (if any ;)) is from what F says is "normal" and those test limits.
     
  6. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways

    Is there an easy way to tell if a 348 is in open or closed loop mode? A signal from the exhaust ECU's, possibly??
     
  7. MDshore348

    MDshore348 Formula 3

    Dec 24, 2004
    2,460
    Maryland
    Full Name:
    Darron
    i went to emmisions , got in line and they pointed me offto the office. the guy yelled in , i cant do him, hes to low , i wont be responsible for damages... , iwas given an exempt sign off... .
     
  8. Kevallino

    Kevallino Formula 3

    Feb 10, 2004
    2,257
    Mid-Ohio
    Full Name:
    Kevin
    When I got my 348 spider, the cats had been punched. First smog check failed, HC 222 at 15mph; 177 at 25mph against limits of 85 and 50 PPM, respectively. New Hyperflow cats, HC was 0 PPM at 15 mph, 1 PPM at 25 MPH - not a typo.

    Cheers
    Kevin
     
  9. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    25,140
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Best way that I know of to confirm it's running closed-loop is to measure the voltage coming from the O2 sensor itself (with everything plugged in). If it's running closed-loop, the O2 sensor voltage will be swinging from ~0.1V to ~0.9V in a quasi-sinusoidal way with a period of a second or two.
     
  10. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways
    Thanks. How different will that voltage be from the open loop values?
     
  11. Llenroc

    Llenroc F1 Rookie
    Rossa Subscribed

    Jun 9, 2004
    4,807
    Colorado
    Full Name:
    Vern
    according to most service manauls I have seen they indirectly state closed loop happens via the engine temp, could vary according to engine map. What keeps it in closed loop vs. open loop would be properly functioning sensors that send the engine management system correct info and of course at operating engine temp. How to tell if its in closed loop would be, generally speaking, your CEL(s)not on. My Duc 749 is a FI engine but is somewhat of an open loop concept, there are no O2 sensors that fine tune the mixture and engine management uses different sensors as its primary information source. You can piggy back these management systems easily. The engine map does not reguire/call for the fine tune of an O2 sensor. The motronic 2.7 and 5.2 systems primarily use the air flow meter(s) as its source and the O2 to fine tune the air fuel ratio after the car is warm and running.
     
  12. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    34,091
    Austin TX
    Full Name:
    Brian Crall

    Those systems are designed to assign authority over mixture to different components during different operating modes. During warm up authority is given to the temp sensor. At idle and steady state cruise it is the O2 sensor. During periods of a high level of throttle fluxuations the MAF has primary authority.

    As to TA Tech's problem the ex should be checked precat. The HC should be around 250-300 PPM, O2 below 2%, CO below 2%, CO2 above 12% at a hot idle. If your car does not conform to this you have a problem. If it does conform to this you need cats.


    BTW HC goes up when too rich or too lean. HC cannot be an indicator of mixture except to confirm it is close to correct.
     
  13. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    25,140
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Depends what else is going on. Usually when "cold" (defined by some thermal gizmo), the air injection system is running so the O2 sensor would report a very lean condition (~0V) regardless of the true A/F ratio and the system runs open-loop per how the manual tweak is set plus probably a small fixed enrichement (in addition to the fact that a very cold O2 sensor doesn't give a meaningful output anyway). As Brian said, in other modes, like WOT, even if warm, it goes back to open-loop and dumps enough extra fuel in to get a "best power" 12~13:1 A/F -- if you measured the O2 sensor output in this condition it would just be pegged at ~1V. If you're at warm idle with the O2 sensor outout showing that it's running closed-loop, and then unplugged the O2 sensor, it would probably just read a steady ~0.8V or so.
     
  14. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways
    I fully agree with all of what you said above except that last sentence. Hydrocarbons, essentially unburnt fuel, go **up** when too lean??

    You may be right, but you've got me shakin' ma poor widdle head on that one...
     
  15. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    34,091
    Austin TX
    Full Name:
    Brian Crall

    It's called "Lean misfire". Happens long before you can hear it. Fire goes out before all the fuel has burned. Engineers have been fighting it since the era of emission control began.

    O2 systems are designed to keep the mix just above it. In the brief times that a slow O2 sensor lets the motor enter it the cat cleans it up. Listen to a 328 idle some time.
     
  16. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways
    That makes sense. Thanks for teaching me about that effect.

    So would it be fair to say that in a properly tuned Ferrari that leaning the mixture **some** should reduce HC's and increase NOx's, but that leaning "too much" could trigger a "lean misfire" condition that actually increased HC's?

    Likewise, is it still fair to say that in a properly tuned Ferrari that enriching the mixture somewhat will reduce NOx's?
     
  17. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    34,091
    Austin TX
    Full Name:
    Brian Crall
    Part 2, yes. Part one, maybe. The car is designed to run on the ragged edge of lean misfire. It of course makes for cleaner air but also makes the most power at that point. Thats is why modern motors make such great power with such clean exhaust and low fuel consumption. Drag motors and at Bonneville we are always trying to get the mixture to that exact point to make the most power. Exceed it and the motor will find something to burn and with all that heat available it is usually aluminum.
     
  18. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways
    Ha! For a minute there I thought that you were going to say "my wallet."


    (oh wait...)
     
  19. TomDial

    TomDial Rookie

    Aug 6, 2004
    36
    Europe
    Full Name:
    Chris
    If the converters are OK the exhaust gas should have

    CO: 0.0-0.2 %

    HC: 50 +- 20 ppm


    High HC is usualy burned oil.

    CO is more often close to 0.0 than beeing on the high side.

    Your car should pass the test with a oil change and a fast blast to clean it internaly. Try the test on the other exhaust pipe. I even passed a test with one converter removed using the right side of the exhaust...
     
  20. No Doubt

    No Doubt Seven Time F1 World Champ

    May 21, 2005
    72,740
    Vegas+Alabama
    Full Name:
    Mr. Sideways
    I found one source on-line with that story, or close to it. Here's what they say:

    HOW IT WORKS
    "The Closed Loop Monitor watches the output of the oxygen sensor, which in most cars is a voltage that varies from about 0-1 volt. When the car is in open loop, the voltage out of the sensor is normally above 600mV (ie 0.6 volts) while in closed loop, the voltage rapidly jumps back and forth in the 400 - 600mV range. When the ECU switches off the injectors completely, the oxygen sensor output voltage drops to zero."

    http://www.autospeed.com/cms/A_1716/article.html?popularArticle
     
  21. simonbring

    simonbring Rookie

    Jun 12, 2006
    21
    I just tested my car for emission after importing it to Sweden from Germany. The results were;

    CO 1000 rpm: 1,2 Limit: 0,5
    CO 2500 rpm: 0,8 Limit: 0,3
    HC: 408 Limit: 100
    Lambda: 0,99 Limit: 0,97-1,03

    The HC is WAY too high.. The car runs fine, but at idle it is not 100% steady.. Also when I have pushed the car some at the freeway and then stops and let it run at idle, it goes up 500-800rpms before it idles.

    Could I have bad cats?

    Sincerely,

    Simon Bring
     
  22. simonbring

    simonbring Rookie

    Jun 12, 2006
    21
    I have just ordered the Hyper-flow Cats from Ricambi. I hope that they will decrease the HC, I'll have a new test after I mounted them. About the CO it is worse I guess. Could it be so that the a/f mixture is to rich and the cats is burnt out because of that?

    /simon
     
  23. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    25,140
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Simon -- What model/version F?
     
  24. simonbring

    simonbring Rookie

    Jun 12, 2006
    21
    It is a '95 348 GTS. I just measured the A/F resistance today. IT shows 390 Ohms for left and 384 Ohms for right.
     

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