360 Coolant found in Spark Plug Ope | FerrariChat

360 Coolant found in Spark Plug Ope

Discussion in 'Technical Q&A' started by FerrariDublin, Jul 12, 2011.

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  1. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
    3,452
    Dublin, Ireland
    Full Name:
    Greg
    Hi All, I'm hoping some of you experienced guys can help me diagnose a problem.

    I've found that my #8 spark plug is submerged in a pool of coolant. Car was "missing" when I was out recently and the cat on the left bank got very hot. When I went investigating today I pulled all the coil packs off and there was fluid dripping from the one which came out of #8.

    Historically I have noticed that whenever I fill the coolant tank to the prescribed level it falls back to a lower level relatively quickly and then stabilises at that level - approx 15mm below the level I top off at. Same was pretty much the case this evening - pretty much my normal level in the expansion tank - about 55mm below the neck.

    Any thoughts? Head gasket leak immediately comes to mind but I've no other symptoms. Car temperature always fine. No symptoms except for the misfire which actually cleared on my way home. Misfire likely caused by the coolant allowing the coil to short without going to spark plug.

    I have pressurised the system to approx 15 lbs (using the overflow pipe from the expansion tank cap) and there's no obvious leaks showing (yet). I'm wondering is this fluid likely to have come from within or is it possible it's leaving from somewhere else and simply flowing down into the plug-hole void and pooling there?

    Any thoughts, advice, assistance gratefully received.

    [ame]http://www.youtube.com/watch?v=ynjuzYuzQrc&feature=youtube_gdata_player[/ame]
     
  2. plugzit

    plugzit F1 Veteran
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    Dec 1, 2004
    7,674
    Redondo Beach, CA
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    Bruce Bogart
    If there's none in the cylinder and none going in from the top, it's gotta be a crack in the head. If it's out of warranty, and it were mine, and I didn't have to worry about what others thought, and I was in my garage alone, and I had had a couple of beers, and I wasn't flush with spendable cash, and nobody was looking, I might pour in some of "Ye Olde Stoppe Leeke" and see if it quit.
     
  3. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    26,420
    socal
    Yes...my first thought is get a proper coolant system tester. If the cap is a 15+ lbs cap and you put 15 in from the other end which is not the way it was designed why do you think you will get 15lbs in the cooling system? Real coolant system testers have a pump and a guage and you can watch for pressure bleed off. Second thought is that sometimes you can pass a cold coolant pressure test and fail still the cylinderhead leakdown test. That is "the" definative test. 100psi is > 15psi no surprise there. Third thought is I'm pretty sure coolant is still full of silicone and phosporus compounds that will kill an O2 sensor and your cats. So after you rectify the problems don't be surprised if you have new yet to be diagnosed downstream problems.


    So if you fail the leakdown the heads come off and you check for things like flat deck/head, cracked head, cracked liner, blown head gasket
     
  4. 166&456

    166&456 Formula 3

    Jul 13, 2010
    1,723
    Amsterdam
    #4 166&456, Jul 13, 2011
    Last edited: Jul 13, 2011
    lol - yes I hate those stop leak things, but I would also be willing to make an exception for a situation such as this. Getting the head welded or replaced is another and better (but more involved) option.
    Still, you might want to speak with Ferrari first since this is most likely a manufacturing defect.
     
  5. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
    3,452
    Dublin, Ireland
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    Greg
    Hi Guys and thanks very much for your input in my hour of need - very much appreciated.

    Ok - an update.

    I left the coolant system pressurised at about 15lbs overnight and the coolant continued to leak and pretty much filled up the entire cavity to the spark plug. So now we know it's not something that only happens when the engine is hot.

    Bruce, Good post - a little humour is no harm at all at times like this. I don't think there's any coolant in the cylinder or any coming in from the top. I'll hopefully confirm this later when I mop up the fluid, drain out the remnants and extract the spark plug but at the moment I'm pretty sure I'm ok in that regard as I don't have any obvious signs of head gasket failure. The car is most certainly is out of warranty - it's a 2000 year. I'm not that concerned about how I achieve a satisfactory repair and I am on my own in my garage and I might even have a couple of beers while I scratch my head and heck I'm not totally flush with cash either - sooooooooo - I might consider this treatment. Can you expand a little on same? Any particular product you might recommend over others? Any guidance (other than that likely printed on the bottle) as regards how and when to use such a product?


    FBB, You're right, I really should have a proper system tester. My test was extremely unscientific and I was using the tools immediately available to me. I blew up the overflow pipe and found that it's a one way system - easy to blow, not possible to suck. I then secured the cap on the tank and used a tyre inflator to pump to 15lbs. System is probably rated at 3~4Bar (circa 40~56lbs) but I didn't want to go overboard with my improvised system! Having left it overnight there was still pressure in the system when I released the cap this morning. As above, I'm hopeful that the coolant is leaking out of the engine only so hopefully the combustion side is secure and I'll avoid the downstream issues you mention.


    Cheers 166! Yes, if combustion side seems clear I think I may well try a stop-leak product. Since the cars well old at this stage I'll not be bothering Ferrari.


    Overall what are we thinking guys? My thoughts at this stage were that the head gasket had failed between a waterway and the external but I'm feeling "crack" from you guys. Arguably a crack would react better to whatever stop-leak product you recommend?

    Thanks a bunch for your input, very much appreciated.

    Greg.
     
  6. PAP 348

    PAP 348 Nine Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2005
    99,373
    Mount Isa, Australia
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    Pap
    #6 PAP 348, Jul 13, 2011
    Last edited by a moderator: Sep 7, 2017
    Certainly a cracked something. :(:(

    That miss you are having is the cylinder filling with coolant and not allowing that spark plug to fire.

    Those stop leak products work REALLY well. **wink wink**

    As much as it pains me using it, it does work well and I have used it countless times.

    Sometimes to get owners out of trouble, the others times because the owners of the cars cannot afford to spend the dollars to repair properly.

    I have seen the same cars come in many years later without any issues from the 'stop leak' product we used.

    You already know it's a big job, even if you did the work yourself.

    Perhaps try some stop leak product and see what happens.

    We use the product "Car-go seal up". It is a water like solution with fine looking orange metal particles in it. You shake it up and put it in the cooling system.

    If you can get your hands on some of that, give it a shot. Get two bottles. ;)

    Edit-Here ya go, for sale in the UK. It is cheaper here in Oz, around AU $10 a bottle.

    http://www.motorshop1.co.uk/sealup.htm
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  7. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    12,662
    San Carlos, CA
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    Mitchell Le
    Damn,

    they have that snake oil down under too ?
     
  8. voicey

    voicey Formula 3

    Jul 29, 2009
    1,190
    London, UK
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    Aldous Voice
    Doesn't sound good buddy. I can't make out from your video - where are you seeing the coolant? Is it through the spark plug hole and into the cylinder?

    I would steer well clear of those stop leak products and try to find the exact cause of the issue and repair properly.
     
  9. 166&456

    166&456 Formula 3

    Jul 13, 2010
    1,723
    Amsterdam
    #9 166&456, Jul 13, 2011
    Last edited: Jul 13, 2011
    Apart from welding it or replacing the head, another solution could be to 'sleeve' the hole with a thin-walled piece of stainless pipe; if the leak is through the side, this could be a solution. Could you see with the pressure test where the leak is?

    Be careful though, if you mess around too much you might break something. Be sure not to let coolant run into the cylinder (potential hydrolock), those catalytic converters aren't cheap either, and running the engine with a misfire will wreak havoc on that cylinder because the petrol isn't burned and washes the oil away. So you'd better make sure a repair actually works...
     
  10. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
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    #10 FerrariDublin, Jul 13, 2011
    Last edited by a moderator: Sep 7, 2017
    Thanks Pap, Voicey, 166 for your comments and advice.

    Pap, you're giving me some confidence here with your comments regarding that seal up product, sounds like real world, tried and tested recommendation, thank you.

    Having released the pressure from my expansion tank this morning I found that no more coolant has leaked out so while it does happen hot and cold it definitely needs pressure applied so it must be a pretty small leak.

    I stuffed a few rags and tissues down towards the spark plug and slowly mopped up most of the coolant. I then improvised with the family hoover and a bit of garden hose and gaffa tape (don't tell the missus!) and sucked out the remaining fluid. Doesn't seem to have harmed it - Dyson.
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  11. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
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    #11 FerrariDublin, Jul 13, 2011
    Last edited by a moderator: Sep 7, 2017
  12. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
    3,452
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    Greg
    I'm working with a phone camera - it gives me a better view than I can achieve with naked eye or mirror and torch but it's not a lot of use as it doesn't really pick up anything of real value.

    I took out the other three plugs on the same side. None were particularly healthy looking in terms of the light tan colour we'd all like to see. #8 was a little wet alright but that could have been as a result of a small bit of fluid running down the threads as I extracted. The others were dry but all pretty dirty and dark.

    Dried off all plugs and re-inserted. Started up and found engine still rough, still missing on one or more cylinders. No more than normal start up smoke / steam. I didn't run it for more than a minute.

    To answer some of the questions / observations.

    I don't think the misfire is caused by fluid in the cylinder. It might be but there was coolant of approx 3 inches depth in the ope for the spark plug (basically covering the entire plug with just the very tip visible in the video) so I feel that the coil would have been shorting to ground through the fluid.

    What we see in the video is a view down towards the spark plug (with the plug still in place).

    I haven't been able, yet, to determine the source of the leak. It must ooze really slowly or perhaps from the bottom up so that once there's any fluid there it's not possible to see where it's coming from.

    I'm included to get some of that stop-leak stuff and give it a whirl. Will report back after trying that.
     
  13. vvassallo

    vvassallo F1 Veteran
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    Aug 4, 2006
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    Vince V
    #13 vvassallo, Jul 13, 2011
    Last edited: Jul 13, 2011
    I didn't see that you had checked the oil for coolant contamination in there. This might rule out a head gasket issue. I vote for the best case scenario - that it's a crack up top on the coolant side and the stop leak will do the trick. Now, I am wondering where such a crack came from... Hmm. It's not like that area is under stress.

    Okay, here's a possibility, remote, but possible because ... it happended to me! It is possible that a well meaning, but ham-handed mechanic performed some maintenance in the area causing the small crack in the thin area of the head casting. In my case, it was a spark plug that had not been tightened at the dealership very well and had worked its way loose. It eventually sawed its way through the threads and blew out of the head, taking a couple of coils with it. The repair was to carefully helicoil the spark plug hole, which, unfortunately, caused a crack very similar to what you see. My ultimate repair (later on) was a new head (!!!), but that was an unrelated circumstance (overrevved engine, BMW M3 and mechanic wouldn't touch the repair with the damaged head).

    So, are you aware of any work in that area that might have caused this?
     
  14. voicey

    voicey Formula 3

    Jul 29, 2009
    1,190
    London, UK
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    Aldous Voice
    Thanks for the extra info - I think I understand what you can see. It sounds like the cooling circuit in the head has been compromised. I would be getting the head off and having it inspected properly - can you x-ray heads?

    My concern with using a stop leak product is that it is concealing a major problem - that is until something catastrophic happens. But it's your car and only you can decide what course of action to take.

    Good luck and keep us informed!
     
  15. 166&456

    166&456 Formula 3

    Jul 13, 2010
    1,723
    Amsterdam
    There are a few systems for stop-leak, some of them mostly clog the cooling system, (and the leak by accident as well), others are a little more intelligent. I have also seen a system that used a very small container with a kind of metal flakes (looked like aluminium flakes suspended in fluid), but that was years ago. Since then I grew up in the automotive repair sense so I never became an expert in this field :)
    You might want to investigate that a little.

    Of course sleeving or welding is still the preferable way to go. It could be as simple as a casting or machining error in the #8 spark plug hole area, where tolerances in the production ended up working against you to result in the wall of the hole being very thin and finally giving way.

    The misfire you experience is probably because of the #8 plug being fouled with fuel/carbon, as you didn't mention replacing it?
     
  16. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
    3,452
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    Greg
    Thanks for yours Vince. I didn't post but yes, I've checked both the engine and tranny oil for signs of water contamination and both appear to be fine.

    How this happened I haven't a clue. There hasn't been any work done on the heads for 2+ years. Occasionally I'd pull a plug to inspect - that's about the size of it. For all we know the area leaked previously and was plugged with a stop-leak product which has finally broken down again?


    Appreciate the feedback Voicey but this is an 11 year old car with relatively high mileage (for a Ferrari). I'm under no illusions of being able to retire on it's appreciating value and while I may have to have the head off for repair / replacement I feel that this stop-leak product is worth a go. It might work and give me a couple or more trouble free years. Reports seem to be that when it works it can actually work for a considerable time. If it doesn't work we can all look forward to an "engine rebuild" thread!


    Thanks 166, the product referred to above by Pap seems to have metal filings in suspension - copper in that case. From what I understand a lot of mechanics would routinely throw a bottle of the stuff into a radiator on completion of a rebuild as leaks are not at all uncommon and the stuff can live in the system actively plugging leaks as and when the occur and you'd never know it.

    I'm not that concerned about the misfire at this point. I need to see can I stop the leak first as no amount of investigation on that misfire will be of any use if the plug keeps getting drowned in water. I do have a spare set of new plugs ready to go in but I haven't replaced them yet because I want to see can I achieve a satisfactory solution on the existing coils and plugs. I wouldn't be surprised if, having fixed the leak (hopefully), that I then have to replace a coil.

    Edit: Thanks again to all for your comments and suggestions - much appreciated.
     
  17. voicey

    voicey Formula 3

    Jul 29, 2009
    1,190
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    Aldous Voice
    No problem - as I said it's your car and only you can make the call. If you think I can help in any way drop me a line.
     
  18. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
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    Greg
    Hmmm...... just off the phone to a chap who works in an engineering shop specialising in race and exotic engines.

    His diagnosis is as follows. After the head is cast a steel liner is pushed down the spark plug opening in order to seal the waterway. They do fail and when they do they produce the symptoms I'm seeing here. Correct procedure is to remove the head, machine out the existing steel liner and insert a new one and then pressure test to 2 Bar (29 lbs). Water system is actually only 1 Bar on the 360. I asked would it be necessary or advisable to renew all four at the one time, he said they don't usually do that as they could well hold for years and years to come. He did mention that #1 and #8 are generally the first to go as that part of the engine runs hottest. If you check the pic in post #11 I guess I can see the steel liner now that I know what I'm looking at.

    He doesn't recommend the stop-leak products. Basically he's saying that everything on these cars is pretty much at it's limits already. On a vehicle with major production runs we might see cooling systems that are rated with say 40% over capacity whereas on cars like these they run much closer to the bone. He says the stop-leak product will not only find it's way into the leaking area but will also leave a residue throughout the entire engine and cooling system. He likened it to clogged arteries in the human body and suggests that it could harm overall cooling efficiency ongoing.

    I asked about the merits of maybe charging the system, hopefully sealing the leak and then purging the remaining fluid and replacing with new. He reckons the product adheres to all areas very quickly so purging soon after wouldn't make any difference.

    Dilemmas, Dilemmas!
     
  19. PAP 348

    PAP 348 Nine Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2005
    99,373
    Mount Isa, Australia
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    Pap
    Of course he doesn't, his sole business relies on repairing, machining and building engines. :eek::eek:

    The man wants to take your money to repair your cracked head. Pure and simple. :D:D

    The stop leak products he talks of existed 20-30 years ago. Different product these days and when used correctly there is not a problem.

    And I just remembered today, I put two bottles of Car-go into my Mum's car because I could not find this pesky/annoying coolant leak.

    I pressure tested the cooling system at least 20+ times over the last 12-18 months and could not find this bloody leak. :(:(

    I put it down to a cracked head, leaking into the cylinders and burning off. But I found NO obvious signs of that, plug was good, no smoke, no overheating etc.etc.

    I started to think someone was playing tricks on me, taking out around 1L of coolant/water every week for 12-18 months. :p:p

    I eventually bit the bullet and put in two bottles of Car-go and had instant results. The car used to use around 1L of water/coolant every week or so, but not anymore. :eek::eek:

    I used the product Xmas last year. I checked it again a few weeks ago for her and the radiator and overflow bottle are still full.

    Im not selling or promoting the product, im just telling you how it is. It has worked for me countless times, so I wouldnt be affraid to use it in a $10,000 car or my $100,000 348.

    I would give it a shot mate. $40 as opposed to $4000 in repairs. It may work, it may not. ;)
     
  20. xtcgt

    xtcgt Karting

    Nov 20, 2009
    156
    Toms River NJ
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    Robert Boynton
    Agree. I use it all the time as well, in our international work trucks. It definately works more then it doesn't, but it also depends on the size of the hole, or crack. smaller the leak the better the results!
     
  21. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
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    Greg
    Thanks guys - appreciate the feedback and don't worry, I'm taking all advice with a grain of salt and giving due consideration to vested interests being represented!

    Believe me - the car is precious to me but I'm not "precious" about IT!
     
  22. tomoshea

    tomoshea Formula Junior

    Dec 29, 2003
    541
    Ireland
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    Tom O'Shea
    Greg,

    Not quite in the 360 performance range.......but!

    I am in Dublin and have a 308 Dino, a few years ago before a rebuild I had a very slow leak of coolant into one cylinder under pressure/ temp.

    Used an off the shelf leak stopper cannot recall the brand, got it in Halfords for memory.

    Stopped the issue dead, no more problems, drove the car around for 5 years after the fact before I decided a rebuild was due...... never had a leak again.

    I flushed the collant circuit after a couple of days of using the stuff just in case...

    I would go for it, those engines are no where near limits and worst case is it doesn't work..... how is that an different from your current situation.... you would still have to do something about it...

    You only need to put a small amount of the stuff in, not a full bottle, it will find the problem area itself.

    If you want a second opinion drop me a PM and I will give you my contact details.

    Rgds

    Tom
     
  23. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    26,420
    socal
    Why are you guys guessing? Stop leak is a pretty good way to encourage cylinder wash and destruction of O2 sensors and cat.. You already got bad running you are just encouraging destruction that gives these cars a bad name. Repair, even use of stop leak, only comes after proper diagnosis.

    "Hope" is not an auto repair solution.
     
  24. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,844
    NoNJ/Jupiter FL
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    Steve W.
    IMHO, don't do the stop leak. As the mechanic told you, that stuff goes everywhere in the engine, not just into the crack. You have a very specific problem right now. Why risk further engine damage? You'll end up throwing good money after bad, with a much larger repair bill. It sounds like the racing mechanic you spoke to has a pretty good handle on the problem and has seen it before. Based on what you have seen, it makes sense that the steel sleeve would be the source of the problem. And if you are pushing that much fluid out at 1 bar, there's a pretty good likelihood that stop leak won't seal that big a gap, at least not for long.

    If it were my car, I'd have it fixed properly, or I'd put the car away for a while until I could afford to have it fixed correctly. A stop-gap measure like stop leak is not going to resolve the issue, and the risks of greater damage, in my mind, outweigh a temporary fix to the problem. YMMV, but that's my perspective. We are not talking about a cheap "beater" daily driver here with a 150,000 miles on it. A 360 is a high end car that deserves to be treated properly.
     
  25. spaghetti_jet

    spaghetti_jet Formula Junior

    Jan 5, 2005
    854
    Europa
    Full Name:
    Bob
    Using stop leak, rad weld etc. will make you an honorary member of the stooge club! ;):)


    Where's Ernie when you need him??? :)
     

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