interest in slow down light / cat ECU substitute? | FerrariChat

interest in slow down light / cat ECU substitute?

Discussion in '308/328' started by jmaz, Sep 2, 2015.

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  1. jmaz

    jmaz Formula Junior

    Jun 27, 2011
    350
    Colorado
    Full Name:
    Jim
    #1 jmaz, Sep 2, 2015
    Last edited by a moderator: Sep 7, 2017
    Is there any interest in a microcontroller-based substitute for the notorious cat ECU that controls the slow-down light on 308s, 328s, Mondials and TRs? There's been plenty of discussion on possible replacement options (and some good work, including very recent development [see ]Ferrari 355 Buyer's Guide - F355 Buyers Guide for newer cars), but nothing seems to have panned out for our 308s/328s.

    As best as I can determine, the OEM replacements sell for around $600.00 U.S. for 328s and $1000.00 for 308s. I've built a replacement for my '89 328 (current prototype shown below - original on top, my prototype on bottom) and am trying to figure out whether I should just stop with the one-off I've made for myself, or consider making more.

    My current version uses a PCB I designed that makes use of automotive-rated and/or high-temperature components (up to 125 deg. C), and would be potted in epoxy or silicone. The microprocessor firmware can simply mimic the OEM behavior of the SD light, or it can be custom programmed to individual user's desires. For example, just for fun I've got my version set to flash the dashboard SD light in different sequences to tell me what the approximate cat temperature is during a drive. I also included a couple of LEDs on my unit for various diagnostics (one mimics the dash SD light, another indicates stuff like thermocouple status, max temperature during a drive, etc.), which may or may not be worth including.

    For a small production run, I'm figuring a cost of $225 per unit would make it worth the effort. A bit less if existing connectors could be re-used.

    Any thoughts on this? Thanks.
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  2. TacElf

    TacElf Formula 3
    Owner

    Aug 15, 2010
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    Jeff
    Love it. Same thing we did with the NLA oil pressure sender. Nicely done.
     
  3. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,150
    SanFrancisco BayArea
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    1983 US 308 GTS QV
    I have an '83 GTS QV so have two cats and two slow-down units.

    One of my thermocouples is broken at the cat, I have a replacement which I bought used for $60, but its all waiting for the day I feel like ripping up my interior to thread the new thermocouple cable from the cat to the passenger footwell. It may be that the module is shot too as I have never tested it.

    If you are redesigning these things, I wonder if it makes sense to subsitute new themocouples (with short wires) and relocate the modules to the the trunk ingnition module area. That way plain and simple wires could be run up to the instrument cluster and any future failures would only need futzing around in the back of the car.

    As for the urgency, well, I have a fuel injectied car, so getting a major fuel dump into the cats is much less likely and will be associated with major misfiring, so I'm not sure I'd be in for $225 solutions. Then again, I'll think differently if my car burns to the ground.
     
  4. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,150
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    1983 US 308 GTS QV
    ... alright, alright, I am pretty compulsive about having everything working on my cars so, if my module is shot, I would probably spring for the $225 to get a new one.

    How do you test the system to see if it is working in the first place?
     
  5. jmaz

    jmaz Formula Junior

    Jun 27, 2011
    350
    Colorado
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    Jim
    Yep, in the 328, it's definitely nice to have the cat ECU in the trunk along with the Jetronic box.

    I'd like to get my hands on a 308-style module so that I could measure its dimensions. As far as I can tell, the operation of the electronics is the same as on the 328. If you're interested in sending me yours, let me know. I could run some tests on it to try to tell if it's working or not.
     
  6. jmaz

    jmaz Formula Junior

    Jun 27, 2011
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    Colorado
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    Jim
    #6 jmaz, Sep 2, 2015
    Last edited: Sep 2, 2015
    With the box removed from the car, what I've done is to connect a power supply to the input 12V and ground (via the white connector), a 12V light bulb connected to the ECU's SD light ground (another wire in the white connector), along with a regulated input to the thermocouple connectors adjusted down to the 10 or so millivolt range that the thermocouple would be supplying.

    I've also checked the behavior with the ECU still in the car, with the white connector connected. In that case, I used the adjustable power supply connected just to the thermocouple input connectors. With the car running, adjusting the power supply simulates a change in cat temperature.

    But, my experience is limited to the vast sample of just the one unit on my car...
     
  7. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,150
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    1983 US 308 GTS QV
    Wow (more 'lectricity genius). I was thinking about just taking a propane torch to the thermocouple to see what happened. :)

    The dimensions of the 1983 308 boxes are 4 3/8" x 2 1/4" x 3/4". Probably this is the same for all years. They look like old solid blocks of white plastic.

    It is interesting that the 328 boxes are in the trunk. Much smarter than the way they did it in the 308. Do thermocouples die or last forever? (... What WOULD happen if I heated the thermocouple with a propane torch??)
     
  8. Fiat4Fun

    Fiat4Fun Formula Junior

    Jul 1, 2008
    315
    Sunriver OR
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    Bob
    Put me on the list for one! Been thinking about buying a factory version for my '89 328, as my light will come on every once in while. I have checked the system, and the box is most likely going bad…… So please put me on the list…..
     
  9. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    Mike 996
    I'd be interested. I removed the cat/installed a straight pipe on my 89 328 a few years ago because the slow down warning "computer" quit functioning. I would rather have a cat installed but not without the slow down light working properly.

    If your unit will work exactly as the OEM does (did) for my 328, let me know. I'll be happy to buy the first one in "production." Or maybe the second one after Bob. :)
     
  10. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,150
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    1983 US 308 GTS QV
    #10 Brian A, Sep 3, 2015
    Last edited: Sep 3, 2015
    This is a true question, because I honestly don't know: Isn't the Slow Down Light system a carryover from the carburetor days and obsolete for fuel injected cars? With fuel injection, what fuel management / ignition malfunction would cause the catalytic converters to overheat? I had never seen "Slow Down" lights before in a car until I bought my 308.
     
  11. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    #11 mike996, Sep 3, 2015
    Last edited: Sep 3, 2015
    Anything that would affect the firing of one or more cylinders - bad plug wire, bad spark plug, faulty ignition on an entire bank, etc - will result in dumping unburned fuel into the cat which can then cause it to quickly overheat/ possibly cause a fire. The ignition computer on the car does not detect such things/make any related adjustments, nor does the mechanical fuel injection system.

    The 3x8's 180 degree crankshaft results in misfires being much less apparent than on a 360 crank. So, what would be an obvious misfire on, say, a Chevy v8, isn't apparent at all on the 3x8 engine. So the only warning you have on a 3x8 that is misfiring/Cat overheating as you are in cruise, running down the road, is that slow-down light.

    Without a Cat, it is meaningless whether fuel is being dumped into the exhaust - as far as fire danger is concerned. So if you don't want the cat and install bypass pipe, there is no need for the slo down system to work as far as car operation is concerned.
     
  12. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    I would be interested even though at present mine is functioning fine ( I know this because I got the firing order wrong when I put in new plug wires) just in case. $ 225 would be a drop in the bucket if this one goes TU in 3 or 10 years.
     
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  13. NW328GTS

    NW328GTS Formula 3

    Nov 16, 2009
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    Hal
    I would be in for one at $225 for my 87 328
     
  14. jmaz

    jmaz Formula Junior

    Jun 27, 2011
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    Jim
    Any recommendations on whether it's worth including the two "status" LEDs on the ECU box? The advantage of them is that they provide extra ways of diagnosing whether the thermocouple is outputting reasonable voltage and whether the ECU box is getting power and working OK. Also, if the dashboard SD light stopped working, the ECU's red LED would show whether the problem lies with the ECU or with the dash SD light.

    Disadvantages are a bit of extra cost for parts and assembly, and possibly a weakness point for water to enter the system.
     
  15. NW328GTS

    NW328GTS Formula 3

    Nov 16, 2009
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    hmmm, I do look for "self test" SD light flash at start up... I would assume a bulb failure first and then go check the ECU after... will your new box do the startup light flash?
     
  16. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    I agree, it should duplicate exactly what the oem unit does as far as the dash light is concerned. Other capabilities at the unit itself are fine, as long as the dash light illuminates during the self test, blinks at (I forgot what temp) and stays on at the higher temp (I forgot what temp THAT is as well).
     
  17. jmaz

    jmaz Formula Junior

    Jun 27, 2011
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    Yes, it can be set up to duplicate the OEM behavior, with the dash SD light illuminated for a few seconds as the start-up self test, then with blinking occurring if the thermocouple temperature reads 900 deg. C (plus or minus some error factor), and solidly lit if the temperature reaches 940 deg. C.

    Someone mentioned in an earlier thread that the SD light blinks faster as the temperature increases past 900 C. However, there's no mention in my '89 328's owner's manual about a faster rate of blinking. I could make it do that though. Could also have the dash light flash a signal during the self test if the ECU detects a bad reading from the thermocouple. That way, you'd know that the dash light and its wiring are OK, but that there's a problem detected elsewhere.

    Sounds like maybe the consensus is to just duplicate the OEM behavior though, without additional diagnostics or a data logging ability.
     
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  18. NW328GTS

    NW328GTS Formula 3

    Nov 16, 2009
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    I think a stutter flash or some other distinctive flash at startup or even during running for a failed thermocouple would be a good improvement... but i wouldnt be that upset if it was difficult to implement. Mine works , at least most of the time.. but then it comes on while i am driving and i need to break out the infrared thermometer and check the exhaust for overheat... its a hassle. it hasnt failed enough to pull the bulb so i am leaving it active...

    I would rather have the system operational... so your new box would be a great way to do that.

    Thanks for thinking of us.
     
  19. jmaz

    jmaz Formula Junior

    Jun 27, 2011
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    That's easy to do. Since this version of the ECU is microprocessor-based, it's just a question of changing the programming. In fact, there's no problem with customizing the ECUs for individuals if someone wants something different than the standard OEM functionality. The ECU could be reprogrammed later on if desired, and with the right connectors and software it's possible to hook it up to a laptop to see the thermocouple readings.
     
  20. lear60man

    lear60man Formula 3

    May 29, 2004
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    Bravo! I would be interested just in the preservation factor. My good one is in a box on the shelf.
     
  21. Bradley

    Bradley F1 Rookie

    Nov 23, 2006
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    If you build it, I'll buy it!
     
  22. mikael82

    mikael82 Formula Junior

    Nov 18, 2007
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    Mikael
    There is also Lamborghini Diablo's that uses same "ecu" there are market for those...
     
  23. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    Let me know when you want my $225 and how you would like it sent! :)

    I'll be happy to be able to remove the straight pipe and put the cat back!
     
  24. Brian A

    Brian A F1 Rookie

    Dec 21, 2012
    3,150
    SanFrancisco BayArea
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    1983 US 308 GTS QV
    I spend a little time today troubleshooting my “Slow Down” system on my 1983 308 GTS QV.

    After some monkeying around, both modules now show normal function on the start-up check by lighting their respective slow-down lights for a few seconds after I turn on the ignition switch.

    I tried to simulate a cat-overheat situation by connecting my spare (used) thermocouple to a module and heating it with a propane torch. I could not get either module to cause the slow-down light to blink or light despite heating the thermocouple to the point where it was just starting to glow slightly orange. (I got nervous heating the thermocouple beyond that point.) Did I just not heat it enough?

    I also connected the thermocouple directly to my multi-meter and heated the thermocouple. Voltage rose to where the thermocouple was generating about 29m volts at the point where it began to glow. Is this sufficient voltage to trigger the slow-down light?

    Anything suspicious here?
     
  25. jmaz

    jmaz Formula Junior

    Jun 27, 2011
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    Colorado
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    Jim
    The problem I had with my original cat ECU was that the self-test would work sometimes and not others, then I started getting a random-looking flashing and flickering occasionally, and then it seemed to stop working altogether.
     

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