Supercharged QV (take 3)-or is it a turbo? | Page 9 | FerrariChat

Supercharged QV (take 3)-or is it a turbo?

Discussion in 'Technical Q&A' started by mk e, Jan 12, 2006.

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  1. mk e

    mk e F1 World Champ

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    #201 mk e, Nov 29, 2006
    Last edited by a moderator: Sep 7, 2017
    No no, nothing crazy like that. The plan is still for about 600 rwhp because I feel that is about the upper limit for streetability in a 3000lb car.

    The issue is that I'm pretty happy with the way the intake turned. It looks good (IMO), it works well, it matches the stock heads flow about perfectly, and it breaks my heart to think about cutting and modifying it....but the runners are a bit too small at the top, the radius a bit tight and the plunum volume a bit low to go for 400rwhp to 600 rwhp.

    I know I could get more out of it, but since it already does exactly what it was built to do, it seems like the best thing to do is sell it as a working package. The intake is the big time consumer, the other parts are pretty straight forward to replace.

    It's still possible I'll modify it becasue I really like it, but if it sells at a fair price, I'll just start over with something like this:
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  2. mk e

    mk e F1 World Champ

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    ot answer your question, you can't run the turbo to the engine and to a tank. You also can't really get 40 psi out of a turbo design to give 10 psi (ish) boost. and last, 40 psi would only supply air for a second or 2, not enough to do much good.

    You would need to run a separate compressor to a high pressure tank to make it work. Lag isn't the huge problem it once was, the main issue is boost threshold...or no boost down low unless you want very low boost up top. A blower doesn't have these limitations, not quite as efficient, but better for street driving.
     
  3. wildegroot

    wildegroot Formula 3
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    I like it - very elegant. Will the intercooler core be inside the upper plenum?
     
  4. mk e

    mk e F1 World Champ

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    Thanks. It may be 2 separate banks too instead of 1 as I've shown it...I haven't done enough math or measuring yet....and there is still a small chance the current intake can deliver the required flow...but I doubt it.

    The intercooler would have to move to a wheel well or something, there just isn't room for both the intercooler and open flow paths. I think I did about the best I could in the last design without doing anything ugly, to move forward, the intercooler needs to come out I'm afraid.
     
  5. wildegroot

    wildegroot Formula 3
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    You're the engineer but to me it sounds like the remote intercooler would possibly cause boost lag. Have you checked out the Laminova intercooler cores?
     
  6. nathandarby67

    nathandarby67 F1 Veteran
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    People get pressure and volume of air flow mixed up sometimes. You can't feasibly use a tank of compressed air to boost manifold pressure in a running engine. Think of engines as just a big air pump. To put it in really simple terms, the reason boosted engines have positive pressures in the manifold is because the turbo or supercharger is trying to force more VOLUME of air into the engine in a given time period than the engine can pump out in the same time period. Think of turbos as being productive of large VOLUMES of air rather than a device used to create pressure. Sure, you could use a portable tire inflation pump to pump up your manifold pressure to 100 psi in a non-running engine, but as soon as the engine starts running there is no way that small pump (or theoretical air tank like you suggested) can keep up with the volume of air necessary to keep positive boost pressures in a running engine. It can produce high PRESSURE, but it does so very slowly. You have to have a device to produce high VOLUMES of air to have boost in an engine.

    To build a device like you suggest, you would need either a very large air tank, or one that can hold very high pressure (in order to store that large VOLUME of air we need), and it would have to have a huge dump type valve to be able to move its large volume of air VERY quickly. It just can't be feasibly done in the scale necessary to make it useful.
     
  7. Artvonne

    Artvonne F1 Veteran

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    Actually, I was looking at this problem earlier. If the 308 had a flow efficiency of 100%, which its most likely does not, it could flow aprox. 260 cubic feet of air at wide open throttle at 5000 rpm, and 364 cu. ft. per minute at 7000 rpm. at the top end that amounts to 6 cu. ft. per second. If a high pressure 125 cu. ft. air bottle could be released fast enough, you could concievable have bottled boost. Your bottle would need a much larger valve and lines.
     
  8. mk e

    mk e F1 World Champ

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    Guys, you can bottle boost, but they call in NoitrousOxide. There is no practical solution unless you can liquify the gas you're using.

    Engines move a lot of air. A 308 has a peak volumetric efficency about 90%, so flow is rpm/2*displacement*.9. A good street engine should be more like 125% these days and race engines are close to 140%.

    The Audi example, and where this discussion took a wrong turn, uses air to spin an UNLOADED turbine. It take very little energy to spin the thing when it's not doing any work, they just wanted to keep the rpm up so there is no lag from spool-up. lighter weight and higher rpm comressors and turbines combined with ball bearing pretty much made the system obsolete.

    Now back to supercharging :)
     
  9. mk e

    mk e F1 World Champ

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    You’re probably right Wil. The system I’ve got now has very little volume and the throttle response is instantaneous. I looked at the volumes with the extra tubing and cruising it would be about 0.1-0.15 sec for the air to make it from the throttle to the engine…that’s a long time. The actual time will be much less than that because the air in the system is going to expand/contract and not wiait for new air to move through, but it’s not ideal. It’s probably also part of the reason Ferrari went to multiple throttle bodies as they made their plenums bigger on the 355 and up.

    I’ll need to think a bit more. I can build some really free flowing stuff if I just move the intercooler.... or the hood I guess like ferrari did on their intercooler turbos and maybe that's the answer, I've been wanting a light weight composite hood anyway. I did look at the Laminova cooler when I built the current system and decided against them mainly just for height reasons. It looked like the tube design just took more height than a standard core would.
     
  10. bretm

    bretm F1 Rookie

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    Ferrari only went with individual throttles on the 355 and F50. Everything else (ie, 360, 430, 550, 456, 599, 612, Enzo, etc.) has two throttles, so there might be less benefit for individual throttles on a heavy street car with a relatively small engine.

    Have your thoughts changed at all on cutting the rear bonnet? It seems you could get a body shop to raise the center section. I can't recall if the rear bonnet is aluminum, it's pretty heavy, so I doubt it. Who would ever notice if the center square there between the grills was 2" higher than stock?
     
  11. mk e

    mk e F1 World Champ

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    Thanks Bret…I incorrectly assumed they kept the individual throttles after the 355.

    My deck lid is steel, so it wouldn’t be hard to alter it and more room always helps…..but if I go that way I would like a lighter weight version so I can remove/install it more easily alone.

    Probably all I need to do is bandsaw the runners and weld then back together a bit larger on top and it will work. I could also add a 3 or 4” tube to both sides while I’m fixing the runners to add some volume without adding height and maybe get the air to make the turn a little better….I’m not sure how it would look though…..
     
  12. bretm

    bretm F1 Rookie

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    Anything making 600rwhp would look pretty good to me... If the proportions are odd on the new system, paint the runners black so they blend in and paint the plenum red or silver so it draws the attention away. Then paint the valve covers red or silver to match.

    Lol. I feel like I'm on some HGTV show about what not to wear.
     
  13. smg2

    smg2 F1 World Champ
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    Bret,
    I have a Feb '99 360 engine sitting in front of me, it has 8 Tb's and one valve that seperates the mainfold chambers. unless it changed in '00 i'd think the 360 has individual TB's
     
  14. smg2

    smg2 F1 World Champ
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    scratch that, there not true TB's. each 'valve' operates the runner length. open valve= short run and closed= long run.
     
  15. mk e

    mk e F1 World Champ

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    #215 mk e, Nov 30, 2006
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  16. mk e

    mk e F1 World Champ

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    #216 mk e, Nov 30, 2006
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    After even more pondering I could take Wil's suggestion and switch to a laminova intercooler...I think I could get 6 39mm cores in like this:
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  17. mk e

    mk e F1 World Champ

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    excellent suggestion...I hadn't really been thinking that way.
     
  18. wildegroot

    wildegroot Formula 3
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    Paul, your chunk of 308 cylider head left today. It wouldn't quite fit in my horizontal band saw and it took a while to hand feed it through a vertical band saw. Look for it Monday or Tuesday. I look forward to sharing the results of your experiments.
     
  19. wildegroot

    wildegroot Formula 3
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    Funny, that's what I was thinking!
     
  20. wildegroot

    wildegroot Formula 3
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    Both drawings look good. Nice long runners.

    My runners between the intercooler plenum and the heads are extremely short ( to keep it under the stock hood) and have a seat-of-the-pants derived shape. At some point I should have my whole set-up flow checked.

    By the way, the 2V cylinder head and a carb intake manifold got picked up by UPS today and are on their way to Vic for the flow testing we talked about. Looking forward to his findings.

    I have also pondered replacing the steel engine cover with a carbon fiber unit. Being able to whip it off single handed would make engine access a lot easier and all that weight up high (and much of it outside the wheel base) can't be helping the handling! That thing weighs a ton! I know a couple of guys who make CF panels. If there was a known demand it might be worth having a mold made from a stock deck lid and make a bunch of copies.
     
  21. Artvonne

    Artvonne F1 Veteran

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    Wil, thanks, I'll keep my eyes peeled.

    Re: aftermarket deck lid. I can only assume it would cost a small fortune to have anyone make any, everyone seems to want that Ferrari tax. But I have seen quite a few carbed 308 pics with really tall velocity stacks and having a cutout in the deck lid. Seeing as I have a spare lid off the other car, anyone know just how hard it is to pull a mold off something like that? would the deck lid be damaged making a mold from it? Light fiberglass would be sufficient to modify the lid and lose a lot of wieght, that steel lid is pretty darn heavy.
     
  22. mk e

    mk e F1 World Champ

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    It pretty easy to pull a mold and will not damage anything. I was thinking the same thing since the paint pretty bad anyway, there's nothing to lose.

    I wouldn't waste the money for CF...I'm thinking foam core glass, very strongh and extremely light.

    I'm just so busy with all the other mods right now.....
     
  23. wildegroot

    wildegroot Formula 3
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    I had two rear quarter panels made (big pieces) in carbon fiber recently using 2 brand new aluminum quarters fresh from Lamborghini as plugs. I didn't pay all the mold charges since I did it in partnership with another guy but the new quarters were about $6,000.00 each and I got the CF copies for about $2,800.00 each. Let me make a call and I'll let you know.
     
  24. mk e

    mk e F1 World Champ

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    CF work tends to be pricey mainly because of the time and care it takes to get the outer layer picture perfect....it's hard, atleast for me. I would paint my deck lid, so none of that matters, I just want it light.

    I haven't looked at the prices in a while, but I'm thinking there is less than $500 in material for the mold and maybe that much for the deck lid. The problem is I think it would take about 2-3 weekends to make a decent mold and 2 more to make and paint the deck lid. I have way more time than money at this point, but I'm not sure a deck lid is at the top of the to-do list yet.

    There is a japanese company that sells them in CF, I think for a $5000...but I can't find the link at the moment. They have a nice roof too that has a GTB shape.

    These guys have a 4lb deck lid for $795, but it's got a GTO style spoiler.
    http://www.berlinettamotorcars.com/GTOstylebodyparts.htm
     
  25. bretm

    bretm F1 Rookie

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    The laminova style manifold looks cool. It might be an idea to work it into the A/C system. With the boost you're running, you'd presumably make enough additional power to overcome running a compressor.

    Doing body work is a big time pain, so I definitely hear you on not wanting to spend a month's worth of weekends making a lid. I think the A/C system might have something to it. I remember reading about novitec doing a similar setup with a 360 with two centrifugal superchargers a few years ago. I'd probably be inclined to work in a modern condenser and compressor before I made my own decklid.

    The 360 and 430 have such long runners to increase mid-range torque out of a small, naturally aspirated engine. They also have variable length as smg2 noted, so they don't lose top end. The 308 would benefit from long runners, but based on how much power you'll have, I'm not sure you'd miss it. ie, if it takes 300ftlbs at 4000 rpms to spin the tires in second gear, does it matter if you have 400ftlbs instead of 375ftlbs. They're spinning either way. If you can fit everything in under the stock lid, you'd probably be better off as you'd have more options down the road. If being the key word. That said, it would be sick to drop all the weight up top. Maybe make that a winter project next year.
     

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