The 355-Exposed? Covered Up? or Overlooked ???? | Page 4 | FerrariChat

The 355-Exposed? Covered Up? or Overlooked ????

Discussion in '348/355' started by bcwawright, Jun 5, 2007.

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  1. cavlino

    cavlino Formula 3

    Mar 6, 2002
    1,740
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    Carm Scaffidi
    I don't know if there is a popcorn icon somewhere I would certainly insert one if I could find one. I find this thread very interesting, educational and entertaining please keep posting.
     
  2. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    The steel guide was removed from the package due to a rush valve job requirement that popped up. As Bruce and I discussed, this is overkill as a fix so cutting one of these up is of little use regardless.

    I did add to it a couple of bronze 330 valve guides which were know to be quite reliable. I also added a few of the Naval bronze guides from the 250 inside plug motors which had a fairly miserable reputation and a couple of 2 valve injected 308 guides.

    To recap, this will give us a fairly good sampling of guides through the Ferrari history.
    250 inside plug, Series 1 PF Cab.
    330 GTC, mid series car
    330GTC very late series car
    308 GTSI 82
    348 Challange car
    355 96 GTB

    Yes, I am really glad to almost be done with engine building for awhile and get back to working on cars that run!

    Jay,
    I have to admit that I never had the fore thought to note which guides were better than the others before removal. If guides were in good shape they didnt get replaced so the good / bad comparison will have to wait for another day.

    Dave
     
  3. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Thanks to everyone for your interest in this thread. You make an excellent team for tackling this so called "beaten to death", yet still alive and well horse.

    I am sure that you guys will finally bring this issue to rest. At the least, it will be the most thorough and comprehensive look into this problem, without letting Ferrari's propaganda influence the results.

    My vote is for Dave Helms to be the lead engineer/crew chief. He is one of the best that I've had the pleasure of knowing.

    I am leaving this site to pursue the ellusive "red rocket".

    Wish all of you much success.

    Kindest Regards,
    Bruce
     
  4. UConn Husky

    UConn Husky F1 Rookie

    Nov 11, 2006
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    Jay
    Hey Bruce, where are you going??? No backing out now, you rekindled this mess! ;) And we didn't even tackle headers yet, and that's the one I'm most interested in!
     
  5. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Greetings to all!!!!!!!!!!!!!!!!!!
    Yes, I had a brain fart thingy which almost made me kick my own a-s-s..lol.
    Seeing's how this is the first forum I have ever been a part of, some of the crap that goes on here really got to me.

    Many thanks to all who encouraged me.

    My dad was a B-29 pilot in WWII which caused me to be interested in war movies, especially the ones that had planes in them.

    Here is another hint:

    In watching these movies, pilot and crew were always on the watch for enemy aircraft. When spotted, they would relate their position by saying, Migs at 9.00, or Zero's at 3:00, and so forth. While not the most scientific way of identifying their location, it atleast gave a general direction for the gunners to look at.
    Much later my dad flew the first supersonic bomber...the B-58 Hustler. We were living in England at the time and what the English public did not know is, that these bombers were continually flying in and out fully laden with,practically fully armed, nuclear bombs. The B-58 was at the extreme max. of lift weight with these weapons, and as my father was landing one day, the plane crashed. After he recovered I overheard a conversation in which he was telling how critical flap angle was in the B-58. The flap angle guage was only off a mere 1% which inturn caused a catastropic event.

    It made me think about how advanced flying had become. From seat of the pants....enemy aircraft location with general terms, to the "now" of exact scientific measurement of even the flap angle degree....wow.

    How does all of this relate to the valve train, and in particular to that little valve guide?

    Clue: There are two things hidden in the above storey.
     
  6. cavlino

    cavlino Formula 3

    Mar 6, 2002
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    Carm Scaffidi
    Welcome back Bruce :)
     
  7. truman bond

    truman bond Formula Junior

    Sep 9, 2006
    321
    + 1...

    I find it hard to follow this great thread, but not because of anyone else. It's a) you guys are well over my head in techincl knowledge and experience &...

    b) I have a head injury and it's playong up today (that's why my spelling is often bad, the mind says "the" and teh fingers oome out "teh" for example. In your 30's that has to be an opportunity for self deprication, but most of my friends are in their 60's and 70's so maybe I'm ahed of my time when it comes to brain degeneration)

    anyway back on topic

    ...just one thought to add - have any 355 owners who have had their valve guides fixed - had the same prblem recur?
     
  8. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Thanks cavlino and truman bond...

    There are a few things needed in preparation for our upcoming discussion of the exhaust issues.

    355 AND 360 header material metallurgical analysis

    355 and 360 header wall thickness at 2 points of primary tube: the tight radius bend, and a straight section.
    Measurements should be taken from headers that are as new as possible. The reason for the newness thingy is to have a starting measurement BEFORE any degradation is caused by exhaust gas.

    Any help(accurate measuring,material sample,etc.) from anyone would be greatly appreciated.
    Thanks in advance.....
     
  9. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    This is a very very interesting question. Not so much, as to whether replaced guides have ever failed......sure I would like to know the answer to this. But let's step back and take a look at the bigger picture this questions raises.

    Let me get this ASSUMPTION out of the way first.
    Let's say you're getting dents in your front aluminum bumper. If you researched and found no easy quick fix or causation, and you got tired of spending time and money for repairs, what would be a logical problem solving cure?
    Well you can go a couple of ways.....make the aluminum alot thicker, or if you wanted to make sure this problem would be completely elliminated, no matter what, you could switch to a heavy duty steel bumper.
    Now, at this point in our research we do not know that this is what Ferrari did with going from bronze to steel valve guides..i.e. bullet proof or more correctly, "over build". Carrying this thru to the end, I would say that replaced valve guides would not fail, but would rather "wear within limits".
    RIGHT NOW THIS IS NOTHING MORE THAN AN ASSUMPTION.

    Now to get at this bigger picture.

    You are definitely going to have to be smarter than a 5th grader when you deal with Ferrari. They can tell you a whole lot of BS in letters and phone conversations. But if you want to know atleast some of the truth, it is contained in the shop manual revisions, and just as important is the PARTS CATALOG.
    Now I am definitely not smarter than a 5th grader, so what this thread is in great need of, is someone who understands Italian thinking as it pertains to the parts catalog. That "superceeded from", "superceeded to", then "new".....to say the least, this gets me all confused. Especially when it references a PN that another PN was superceeded from, and then the "from PN" cannot be pulled up...WTF??????
    Another thing about those Italians is why show build #'s for some parts and then nothing for others? Do they show build #'s only because the replacement fits or works in conjuction with parts within those builds?
    Another interesting concern of mine on parts is this. When they update or change a part, do they ALWAYS assign a new PN?
    EXAMPLE: When changing from bronze to steel valve guides they change PN's. There should also be a corresponding technical service bulliten, and so on?????

    But if they increase header wall thickness only by, let's say .002", would they necessarily change PN? Would there even be a technical service bulliten update?

    When you are doing failure analysis using reverse engineering, it is both costly and time consuming, especially without the mfg's blessings.
    To arrive at the right conclusion, you must leave no stone unturned....ANY resources available can be beneficial and helpful.

    Ferrari is not dumb. They get constant feedback from repair shops,dealers, and customers. They have to protect their(not your) reputation,integrity, and character at ALL times to remain a viable mfg of road going cars to support their first love and passion i.e. RACING.
    In constantly gathering all this information and data they try to make improvements that are COST EFFECTIVE to them,and NOT YOU.....alot of what they know about current problems doesn't even show up until a new model is introduced. All this data/information,though collected from the outside, is analyized in-house and guarded like TOP-SECRET NSA stuff. And they are only going to tell the shops,dealers, and especially customers as little as possible...kinda like in the government where classified material is on a "Need To Know" basis only.

    Well how does this relate to the 355 problems we are discusing?
    With the end of the 355 series 5 valve engine came the 360, then the 430.
    Can we gleen anything from the design/build(parts),material specifications, and any other data from these 5 valve V8's? Did they address any of the issues that the 355 series had? Usually a mfg. will not go to the expense of changing anything if they don't have to. Kinda like the county putting in a traffic light at that busy intersection which only has a stop sign......where I come from they have to have so many accidents or deaths until they fork over the bucks for an electronic traffic control device.
    So we are going to have to,not only look backwards, but forward at the same time.

    Anyone highly skilled in the Ferrari parts and/or service manuals may shed alot of light on thses issues.

    Any volunteers?
     
  10. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    One must not forget that Ferrari has to play the odds as well regarding Federal mandates applied to their products here in the states.
    Take the TR as an example. Here is the US, belt replacement was suggested on a 5 yr interval to keep the "annual maintaince cost" figures down while throughout the rest of the world 3 yr was the max. time period between changes, emissions components must last 8+ yrs...
    Ferrari has a track record of dealing with this as an add on issue as any manufacturer of any worldwide product would.
    The rules changed when they lost their "Limited Exemption Status" status a few years back. Many of the rules that most assume did not apply to Ferrari while under that status.

    Dave
     
  11. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,253
    socal
    Bruce,

    Reading your post it is evident you have been working on Porsches too long. You expect logical reasons and engineered solutions when the Italian way has never been to do either. Ferrari way is do it the cheapest way, longevity is not an issue, streetcar engineering takes a back seat to how good it looks on the outside, whatever parts we have in the parts box is what we will use, if we need a 100 dollar part we want to pay 60 so they buy from vendors who will make them a 60 dollar part. Thus you have 355 headers the 60 dollar part re-engineered by a sponcer on this site making a normal life-long product. If it wasn't for Federal mandates these cars would be worse! Dave is right on...
     
  12. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Friends, Romans, and country men, and especially 355 owners, lend me your ears.

    I just spent 2hrs on the phone with Tom Anderson, who is the Chief Certifications Specialist that specifically handles ALL of Ferrari's import certifications,testing, and compliance. In other words, NO NEW Ferrari for the FNA dealer network can come into the USA without his approval. Ferrari has to come to him with ANY changes that could effect smog/emissions, and he is currently involved with some new models that Ferrari is bringing to the US market.
    It was to say the least, one of the BEST and most INFORMATIVE conversations I have ever had with a government official.
    We discussed in detail the F355 series, and he was shocked and very interested with the issues we are trying to address in this thread....from valve guides to cats and everything in between.
    He even told me that he had just approved something that Ferrari was wanting to do on a new model to be imported for US market......but after our conversation he was going to re-assess Ferrari's proposal.

    Their was NO "Limited Exemption Status" for the street version of the 355 model.

    There was waaaaay to much info discussed, for me to post.

    He wants me to prepare a written document for presentation to his superiors'. At this point in time I am extremely busy and may not be able to prepare a document that is worthy.

    For all who think this thread is non-sense and a waist of time..."Beating a Dead Horse"....so be it.

    But for those who haven't rolled over and played dead while Ferrari is "stickin it to ya", I need someone who can put together our position in such a way that EPA can understand and take appropriate actions.

    If you have plenty of money and don't care, then by all means stick with the,"Well that is just how Italians do it" slogan. If you really think that statement applies to cars they ship to the US, then all of what I am saying is of NO value or importance.

    Dave Helms.....please call me at your earliest conveniance, I have much to discuss with you concerning my conversation with Mr. Anderson.
     
  13. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    OK, now that I have my new flame suit on, I want to open a new can of worms.......or should I say, start the "Mother of All Wars.

    WARNING: DO NOT use "sintered steel" valve guides!

    How many people have had their bronze guides replaced with the factory upgraded ones from Ferrari, i.e.the sintered steel ones?

    How many out there bought a newer model that came with the iron(SS) guides?

    Wella, wella, wella.....the mystery gets even more mysterious.

    Does anyone know what I'm getting at?
     
  14. UConn Husky

    UConn Husky F1 Rookie

    Nov 11, 2006
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    I have an open mind about this stuff...do elaborate. The debate has always been about why the 'old' ones failed, but everyone seems to have agreed that the 'new' sintered steel ones are better.
     
  15. Beau365

    Beau365 Formula 3

    Feb 27, 2005
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    This has a whiff of an "aftersales initiative".
    Could the SS valves cause higher temps, possibly inducing failures downstream?
    I run a pre-cat 348 motor on a daily basis, and this thread is quite interesting.


     
  16. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    FBB, I have no regrets working on Porsche race cars. I not only learned alot, but it put me in touch with some of the most brilliant automotive engineers in the world. Some of which I am communicating with concerning the F355. This life experience gave me valuable tools in how to approach and resolve a plethora of rare/unique problems that arise in the world of competitive motorsports. When you say,"too long", in my estimation it was not long enough. If the Italians are illogical and use lackadasical engineering solutions that create problems, then only one who is logical and uses sensible engineering solutions will be able to solve.

    I would like to put this thread in perspective.....in other words, "What's in it for me"? How am I going to benefit from all of this?

    Absolutely ZERO,i.e. notta d*mn thing.

    I don't have ANY of these issues and I won't. Why? Because I'm addressing everything....from intake to tailpipe. May have other issues with the car that I will definitely need everyones help on. But right now, I want to contribute something of value to FChat and its' members. IMO, that is the best way of saying "Thank You" for all the help you have given to me and others.

    So what is the purpose of this thread? It is simply to help current and future owners understand their Ferrari's. If in some way this saves current owners a buck in ownership, and can get you one more buck when you decide to sell, then this thread will have accomplished its' purpose.

    When I step in the ring with any opponent I have already won 50% of the fight. Why? Because in my mind my opponent is goin down one, way or another.....I'm goin to rip his head off.....lol
     
  17. 355

    355 F1 Rookie
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    Jan 4, 2005
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    This thread is interesting to say the least. Tell us more Bruce.
    PS I appreciated the time people including Bruce are putting into this.
     
  18. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
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    I am with you on this Bruce! What is the plan?? I am not a big fan of SS guides. Joe @ Concourse Ferrari used a hardened silicon bronze type on my 355. When I asked about the SS versions he said mine were better. Which jives with everything I know about all other hi-performance engines on motorcycles and cars (yes, including p-cars ;) ). Let me know what is next on the menu on this subject..... :D
     
  19. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Aug 10, 2002
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    oh my! I would love to read this document I am sure it will entertain.
     
  20. gothspeed

    gothspeed F1 World Champ

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    I am willing to contribute what I can to this endeavor :)!
     
  21. LetsJet

    LetsJet F1 Veteran
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    May 24, 2004
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    It's not that we have plenty of money or don't care, it's that few have the expertise to "prepare a document that is worthy".

    It would be nice if you would hash out your conversation.
     
  22. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    Me thinks ya'll expect a wee too much from these cars. Race cars that barely make 100 HP per liter are torn down on regular basis, some weekly if run hard. Yet here we have a street driven machine making 109 per liter, many tracked hard on weekends, yet more than a few pushing 60K plus miles and most never been apart? Yeah, some ate guides. Headers cracked. Nope, it aint a Porsche.

    Porsche probably built as many cars in a day or a week as all the 355's. Low production puts different constraints on you. You cant blow gazzilions of dollars testing things like the bigger outfits. And quality control is harder to watch when production is more by hand. When you pull parts off a machine at random periods and see they are all alike, you know the rest are good. When each piece is made by hand by different individuals, your going to have discrepencies. Joe makes a tight motor, Mr. Dinglefritz makes his loose. Maybe if there was someone more qualified yould hand Mr. Dinglefritz his walking papers, but he gets em out the door when the schedule is tight, hes a good man.

    Yeah okay, so some of you got the Mr. Dinglefritz motor. But its not Mr. Ferrari's fault. Its not anyones. It just "is". And some of you got those headers by those guys across town. Well, its still a Ferrari, and your still in a very small minority of individuals who can take honor in owning one. The problem is that many cant or wont fix thier own cars. You get repair bills up to $20K and it smarts. Well, it sure hasnt seemed to bring the cost of admission down any. Complain if you will, but your all still willing to fork over a lot more than I can. Yet. There isnt anything ive read about a 355 that would scare me off. Looks like fix the guides and headers and your good to go.
     
  23. Artvonne

    Artvonne F1 Veteran

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    I hope what I am reading is not what it appears. How is bringing the US federal guns onto Ferrari going to help anyone? Drive them out of the country? Drive them out of buisness? Force a recall on the 355? I sure wouldnt wanna be responsible for that, to many guys on the bottom of lake Michigan wearing cement overshoes, ifyaknowhatimean.
     
  24. 355

    355 F1 Rookie
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    Your right but why should we have to pay for it when the factory knew all along that there was a problem with them (im talking headers here) Doesnt matter if it was Mr dinglfritz, Mr Ed or Enzo himself that was working that day. The fact remains that every single header is going to fail sooner or later and most sooner. This is not just a small percentage of failurs but a major disaster when it come to any line of cars. Whether it be GM, Ford, Chryco or Ferrari, we have a right to expect better and we should not be expected to pay for what is complete stupidity combined with arrogance by Ferrari. The only reason they are getting away with it is because we allow them to. Does not matter what we paid for the car. Infact having paid what we did I would think we should expect more.
     
  25. gothspeed

    gothspeed F1 World Champ

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    +1 I agree, something as simple as headers should not be a problem for ANY manufacturer.....
     

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