Recommend a distributor expert | FerrariChat

Recommend a distributor expert

Discussion in 'Technical Q&A' started by designr, Aug 19, 2007.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    Hey guys, Can you recommend a Marelli distributor expert to set the advance springs? I want to send it out to get them set correctly by someone with a dist machine. I had to rebuild mine after the top shaft bearing disintegrated, and even though I thought I was very careful with the spring order/location I must have gotten them out of whack.

    PO converted my ‘79 308 GTB to a single dizzy with magnetic pickup and a MSD. I can see that the advance seems to intermittently stick or jump to more advanced setting right around 900 RPM’s and has been driving me batty trying to get the idle set. Finally I concluded that the advance mechanism is causing this and I just want “the man” to get is right on a bench machine.

    THANKS - Ron

    BTW I’m located in NC if there is an east coast guy, but it is not so important as I’ll probably be dropping it into the mail anyway
     
  2. dm_n_stuff

    dm_n_stuff Four Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2003
    43,744
    26.806311,-81.755805
    Full Name:
    Dave M.
    Call the service department at Algar. They have the right machines, and the right guy for you. Don't know anyone closer, but Daniel at Ricambi America (title sponsr here) might know one down your way.

    Algar Ferrari 610-527-1100 Mark runs the service department.

    Dave M.
     
  3. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
    5,379
    NWA
    Full Name:
    Paul
    There are quite a few guys on here that own a machine, I have one myself. I would post this in the 308 section, there are a lot more specific people there running the old distributors that may have a machine close by to you.

    However, if its just sticking some, and you seem like your mechanically inclined enough, why not try opening it up and carefully examining the advance? Even the owners manual says something about lubricating it every 10K miles IIRC. Its very easy for a piece of debris, etc., to gum it up. If you carefully disassemble it, referencing the paint daubs, you can clean all the parts, re-lubricate everything with new lithium grease, and try it. If you seen it apart, you would clearly see that only burrs, dirt or grit could make it stick or jump.
     
  4. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    #4 designr, Aug 19, 2007
    Last edited by a moderator: Sep 7, 2017
    Thanks Dave I'll give him a call.

    For kicks here is what I found after I developed a miss fire and pulled the dist cap to check things out…. The top bearing chrome plating had come off and made a pile of metal chips. Not sure how long it had been like this because it was running great and no noise, but in some spirited driving as I when around a sharp right hander, the chips slid into the cap and shorted out one or more cylinders. Go figure.

    Some before after shots of the rebuild, notice all of the trash in the distributor. Too bad I didn't get the weights right :p
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  5. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    Thanks Paul -good idea on the 308 section. Maybe I can find someone closer and see a dist machine in action. As you can see I've already rebuilt this thing and lubed it. The “sticking” is really the advance jumping up about 8 deg right at 850-900 RPM. I don’t think I have the preload on the springs right, and at that speed it is advancing from what should be the static or base setting. I just want to get it set on a machine so I’m not chasing my idle all over the place as it jumps at that tipping point. Probably have a strange curve anyway if I got the springs out of place. Full advance seems right though.
     
  6. wildegroot

    wildegroot Formula 3
    Professional Ferrari Technician

    Nov 19, 2003
    1,522
    Frenchtown NJ
    Full Name:
    Wil de Groot
    I've never noticed any chrome plating on distributor bearings. That metal is probably just pieces of bearing steel or steel flakes from the distributor shaft if the bearing seized.

    What I do think I see in your photos is that you may have worn-out advance forks. It's very common for a wobble to wear into each fork and then the advance weight bushing that slides in each fork is usually worn-out too. If this is true in your case, all the adjusting and swapping of springs and shims will never help with a smooth and full advance curve. You do need the distributor set up in a machine but you also need to make sure all of the parts of the advance mechanism are in first class condition.

    New reproduction advance weight bushings are available, as are a limited selection of weights. The important wear points are mostly on parts attached to the distributor shaft which are not available to my knowledge and must be repaired.

    Another common wear point inside the Marelli distributor is where the pins, that the advance weight springs ride on, rub against the inside of the bowl attached to the distributor shaft. Over time and lack of maintenance, wear spots in the wall of the bowl impede movement of the pins and thus the advance weights. Sometimes the weights wear out at their fulcrum points and cams can be worn which doesn't help either.

    I can tell you that just about every Marelli distributor that is tested is out of whack. Most of them haven't been properly serviced since they left the factory. Usually the advance curve is nowhere near factory spec and if breaker points are still being used, the synchronization and dwell angles are commonly all wrong too.
     
  7. ProCoach

    ProCoach F1 Veteran
    Owner

    Sep 15, 2004
    5,465
    VIR Raceway
    Full Name:
    Peter Krause
    Ron, Dennis Shaw Racesports has a Sun machine, he's at 8613-E Barefoot Industrial Rd., Raleigh, NC 27617

    I don't have a number for him, but you should buzz by there. He may need to make up a stand for the S85 base, but he'll work with you.

    -Peter
    www.peterkrause.net
     
  8. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
    Full Name:
    Tim Keseluk
    That advice is right on the money.

    I have had success repairing these worn spots and machining new bushings to fit. Without this you won't get much improvement.
     
  9. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,380
    Houston, Texas
    Full Name:
    Bubba
    Of course it is....LOL! Thanks Wil!

    As he says you should service the unit per the Manual as it's the heart of the machine, performancewise....

    Looks like you found someone close!
     
  10. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    Ron a quick question here. What dizzy cap are you using. Is this the OEM euro version or a GM cap.
     
  11. ProCoach

    ProCoach F1 Veteran
    Owner

    Sep 15, 2004
    5,465
    VIR Raceway
    Full Name:
    Peter Krause
    Richard Garre has a machine all set up at his shop in Maryland. No commercial connection...blah, blah, blah...

    Radcliffe Motorcar Company LLC
    Post Office Box 860
    12340 Owings Mills Boulevard
    Reisterstown, Maryland 21136
    Telephone 410.517.1681
    Fax 410.517.1684
    www.rmccar.com
     
  12. Sean F.

    Sean F. F1 Rookie

    Feb 4, 2003
    3,066
    Kansas
    Full Name:
    Sean F
  13. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith

    Wil – Thanks for the advice. The bushings on the pins that slide in the forks are smooth and fit w/o slop and measure to a few thousands clearance. I’ll look for some new spring bushings though, as they are showing wear. The pins that hold the springs look a little pitted also. That is due to a much worse issue - the inside of the “drum” has definite dimples, and looks like it is pressed on the shaft. Any luck resurfacing this? Any recommended sources for the internal parts?
     
  14. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    Pete K. – Good tip, I'll drop in on Denis Shaw, and give Richard Garre a call. Just need to find someone who knows there way around this mechanism, after I get it up to snuff. Good luck on your new endeavors!
     
  15. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    Steve – It is an ACCEL p/n 120123 Converted by PO. Looks like an adapter is used to mate up a new rotor to the shaft also. I don’t have a p/n for that part, but it is the same light brown color as all of the ACCEL plastic parts. I’ve not gone to the trouble to match the rotor yet.
     
  16. wildegroot

    wildegroot Formula 3
    Professional Ferrari Technician

    Nov 19, 2003
    1,522
    Frenchtown NJ
    Full Name:
    Wil de Groot
    Sorry to be brief, I'm on the run. You can grind/sand the dimples out with a soft grinding wheel or an abrasive flap-wheel on an air die-grinder or Dremmel grinder. Make sure you make a nice transition to the rest of the inner drum surface (drum IS a better word than bowl). Except for the few parts I mentioned before you're out of luck. A good machine shop can re-machine most of the wear points. For example: if the forks are worn, as they usually are, I pinch them closed slightly in a vise and re-size them in a Bridgeport with a 1/4" solid carbide end mill. Then I dress them with a diamond file. You should lube everything with a high quality, high temperature, lithium grease. Most common grades of grease will either evaporate, sling off or harden. None of those conditions are helpful.
     
  17. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    Thanks
     
  18. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    #18 designr, Aug 26, 2007
    Last edited by a moderator: Sep 7, 2017
    I tried the repair on the drum dimples that Wil suggested, and it came out much better than I would have guessed. I was a little worried about how much I would need to remove (from a rotating mass) to clean up the damage. I concluded that I just needed a smooth area about a couple of mm for the spring pins to ride over with out speed bumps to hang up on.

    I used a small abrasive drum (about #220) on a flex shaft and it removed the damaged area in short order. The metal is very soft, and probably why it scarred in the first place. If you try this – use a light touch. The grinding photo looks like I took more than I did, the drum looks very symetrical in the final result. Then came back by hand with #400, and #600 to polish. Now I need to find some new pins or try cleaning up the ones I have. They have flat spots also.

    Ron
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  19. P400

    P400 Formula Junior
    Silver Subscribed

    Mar 27, 2005
    535
    east coast
    Full Name:
    Craig
    Hi Ron, great thread. great photos. Can you post a picture of your Marelli distributor tag? I am pretty sure this would be a S159, but what version?

    And can you give the dimensions for the pins you would be looking for? And any and all dimensions of other pieces? I am wanting a supplier for the pins as well for an S85 series, but i would prefer to cut and trim the stem to my length. maybe we can find a source or get some made. i posted my dimensions on a prevoius thread. i will look for them
    thanks
    Craig
     
  20. P400

    P400 Formula Junior
    Silver Subscribed

    Mar 27, 2005
    535
    east coast
    Full Name:
    Craig
  21. designr

    designr Karting

    Dec 10, 2003
    114
    Wake Forest - NC
    Full Name:
    Ron Smith
    #21 designr, Aug 28, 2007
    Last edited by a moderator: Sep 7, 2017
    Hi P400 – I’m traveling right now, but did happen to have a readable image of the tag in my photos on this computer. Looks like a S159B. This is a converted single dizzy (by PO) with a ACCEL cap. You can see that the cap clips were added to the body. I’ve not tried to find NOS or remanufactured pins yet. When I’m return – I’ll measure to see how the pins compare. I’m interested in finding some pins vs. refurbishing. Do you have a source?
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  22. 335s

    335s Formula Junior

    Jan 17, 2007
    870
    SF Bay Area
    Full Name:
    T. Monma
    I usually TIG weld the drums.
    I then re-grind them with a 15K rpm grinding stone/wheel in a chuck in my lathe....
    the Rockwell is 49-50 on the pins... last I checked...
    I have begun tooling up a program for the CAD mill and CAD lathe and would be spitting out several hundred of the short and long pins for s85 class of distributors....mid autumn I expect.
    the hardeneing process will shoot for a RS rating/value of 48/49...slightly softer than drums as pins will be cheaper and easier to deal with in the servicing than is drum repair(sort of the object of this whole affair!)

    Is there an audience out there for these things? This is p[retty hard core work, and FEW appreciate this-let alone know what I'm talking about.
    If response is strong, I will certainly do a run-or your distributors, either way...
    Readers, PM me please, if there is any real need for advance internal pins....
     
  23. P400

    P400 Formula Junior
    Silver Subscribed

    Mar 27, 2005
    535
    east coast
    Full Name:
    Craig
    Thanks designr and 335s,
    Quite an interesting conversion using a GM distributor 8 cyl cap on an S159B. Looks like the upper ball bearing that shows in your photo is not quite fitting down at the correct level and may be causing bearing failure or rotor wobble. Maybe the rotor is trimming the inside posts of the distributor cap? thanks for the great photos and thread.

    335S , yes i think there is a market for pins. I would think long stems could be trimmed to everyones needs and since these cant cost much, a learning curve to trim can be handle by selling a pack of 10. You could throw in a new Sears grinder, instructions and soft jaw vise grips for an extra $200

    On another note - the pieces needed are - pins, spring cups, and springs, maybe shim washers. The weights, OEM style, are available from Bill and Dave at GTCP. There is a Marelli repair kit from a UK Ferrari supplier, maybe Super Performance, that is close but not OEM pieces, so all the diameters, of the pieces i speak, are in compatable. The OEM weights with fork bushings from GTCP are good quality.

    If you can help with this please let us all know.
    thanks
    Craig
     
  24. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,380
    Houston, Texas
    Full Name:
    Bubba
    *Hand waving*

    I think the market is there, I know several cars sidelined looking for distrib parts at one time or another......

    I have three pair of dual point distribs, 4 plug style....are the pins the same??

    I have to send mine out to TRutlands to calibrate them, although I noticed Vintage Motorcars has a machine so they apparently do it in house here......
     
  25. 335s

    335s Formula Junior

    Jan 17, 2007
    870
    SF Bay Area
    Full Name:
    T. Monma
    In all of these sorts of things, the money cost is the time to write the program, the set up, and in this case... the hardening process.
    The materials and the "run time" on the Mill and Lathe will be virtually nothing...
    If I can recover the electricity, materials, and hardening fees, all will be good....
    It is not possible to "make money" on making Ferrari parts like this!
    This is use of a half a million dollars in computer driven equipment to make parts for my hobby....

    Forget the other tools...the idea is to make this user simple and stock...so to speak.
    A SUN distributor machine will be required, or at least access to same.
    Pins, in my 30-35 years experience, is rather limited.
    The shims and springs are where the adjustment will be made, not in trimming the pins...especially since they will be "Hard"

    I will keep people aprised of progress....probably sometime in mid autumn...
    I have a couple of projects pending...1 maybe a "rotisserie nut and bolter..." a "big" car...
     

Share This Page