328 headlight relays - confused | FerrariChat

328 headlight relays - confused

Discussion in '308/328' started by Iain, Oct 25, 2008.

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  1. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,320
    UK
    I've read a lot of the stuff about improving 308/328 headlight performance by installing relays & wiring the lights straight to the battery thereby getting rid of voltage drop and dropping the current through the switch and so protecting it as well.

    Following good reports from others I was all set to embark on getting a harness & some relays to install into my 89 328 when I looked at the manual and then at the fuseboard in the car - where I found that it appears to already have relays installed for the headlights - Relay numbers L & M.

    Is this a modification that they introduced into later cars or is it perhaps specific to UK/Euro cars ? (which also appear to all have H4 Cibies as standard vs the sealed beams on US cars.)

    In the light of this "find", presumably there is nothing to be gained by installing further relays into the system such that I would end up with the original relayse switching more relays!

    or is there?

    Confused!

    I.
     
  2. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    #2 mike996, Oct 25, 2008
    Last edited: Oct 25, 2008
    The OEM Ferrari wiring diagram for my US Model Year 1989 328 shows that relays are in place for both the high and low beams. They are both Bosch relay number O 332 014 113. As you noted, the owners manual also shows them on the board with the fuses. Hope that helps - as you said, you already have relays...
     
  3. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Yes, your 328 already has relays for switching the headlamp bulb currents (i.e., the current in the headlight switch is already small and not the current that goes to the headlamp bulbs). Adding another relay physically closer to the bulbs might increase the voltage at the bulbs very slightly, but you'd lose the protection of the fuses in the current path going to the bulbs.

    Do you really have a significant problem? Your stock set-up with H4 bulbs should already be way, way better than a US 308 using sealed beam headlights.
     
  4. jonesdds

    jonesdds Formula 3

    Aug 31, 2006
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    Mine too, 1989 MY. But much weaker headlamps when hooked up to stock vs. rewire with relays. I wired it up per Daniel Stern's website diagram for this upgrade, previously discussed in a few threads. www.danielsternlighting.com if needed. I think it might be the wiring, being a smaller wires, not sure. Didn't want to rewire from the fusebox, too involved so hooked up relays in near one of the lights.

    Jeff
     
  5. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,320
    UK
    #5 Iain, Oct 25, 2008
    Last edited: Oct 25, 2008
    Its easy enough to put a fuse in the circuit & indeed that was in the plan - but then the "plan", such as it was, now seems rather redundant!

    I am now mucho confused by this thread: http://www.ferrarichat.com/forum/showthread.php?t=65424&highlight=328+headlight+shootout

    Do US cars with sealed beams have relays installed in them as standard or not?

    As to whether I have a significant problem - well the lights are pretty mediocre IMO. I am wondering whether an upgrade on the bulbs - or possibly replacing the 20 year old cibie H4 headlamps with new ones might help. I was offered some phillips bulbs today which claimed to increase output by 70-80%
     
  6. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,320
    UK
    So you have put new ralays in line with the existing relays? Interesting.....

    Do you have sealed beams or H4s?

    I.
     
  7. jonesdds

    jonesdds Formula 3

    Aug 31, 2006
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    I'm using H4's with some Marchal lenses.

    Sort of in line with the existing relays. I guess a jumper could be established for that one active wire. Much better performance so didn't really think about this until you brought it up. Got me thinking, I'm going to look more into this...

    If you want to go real crazy, Mike328 did a HID upgrade on his 328.

    Jeff
     
  8. alberto

    alberto Formula 3

    Aug 25, 2001
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    Not sure how your 328's are wired with this factory relay. However, the key to the relay retrofit is that the electricity to drive the headlights come directly from tbe battery and thus as NO voltage drop to get to the headlights (because it does not need to go through the switch, but also due to the smaller wire run and thicker wire). Unless the 328 set up has the headlights wired directly to the battery, and the switch merely triggers the relay that then allows the current to go directly to the headlights, it is not set up to accomplish the same uninterrupted voltage to the headlight as the relay retrofit.

    I did a relay retrofit on a 1967 car and the difference was unbelievable. Modern level lighting on a 40 year old car. This is a retrofit I recommend to all vintage car owners. As to its effectiveness on newer cars, I don't know. My 87 328 has decent headlights without the retrofit and I've never really felt the need to change it. That said, reports on FChat are such that most who have done it on the 328 cars seem to think it is a significant improvement.

    Alberto
     
  9. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #9 Steve Magnusson, Oct 25, 2008
    Last edited: Oct 25, 2008
    As Mike said, US 328 have the same relay set-up your 328 has, but came with sealed beam bulbs.

    US 308 do not have the relays (i.e., the high current passes thru the headlight switch contacts) and sealed beam bulbs (so these benefit most from the relay upgrade).

    Jeff has a good point that the headlight wires aren't exactly massive on a stock 328, and there are a few connections in the current path (at the fuses and where the wires exit the PWB in the infamous white connectors) where you might be dropping some voltage. I guess it all depends on what you want -- personally, I thought using H4s on my stock-wired 308 were great, and more than good enough; however, they weren't anything close compared to today's ridiculous (and annoying to other drivers IMO) overly-bright systems.
     
  10. jonesdds

    jonesdds Formula 3

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    Well put, exactly.

    Jeff
     
  11. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
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    AU CONTRAIRE -
    By actual measurements, the relay modification increased voltage at my bulbs OVER 2 VOLTS !! And overcurrent protection is NOT comprimised as there are fuses at the battery.

    AND -
    While relay coils are operated by the headlight switch to actuate bucket motors and parking circuits, BOTH high and low beam current IS THROUGH THE SWITCH ! Headlight switches commonly defunctuate themselves in despiration of awesome agony.

    This is a highly worthwhile modification.
     
  12. Modeler

    Modeler F1 Veteran

    May 19, 2008
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    #12 Modeler, Oct 26, 2008
    Last edited: Oct 26, 2008
    My US MY'89 328 wiring pdf is showing three relays. One for each of light lift motor, headlight lo-beam and headlight hi-beam.

    Think I'd be going through with my DMM and a good contact cleaner before I'd think about adding any more relays.
     
  13. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,320
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    The wiring diagram specifically shows one relay for high beam and another for dip.....L & M on the schematic. There is a third relay (N) which is for flashing (and others for the headlight motors).

    Maybe these don't exist on a 308 but they do seem to be there on the 328.

    I.
     
  14. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
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    #14 Paul_308, Oct 26, 2008
    Last edited: Oct 26, 2008
    Thanks for bringing that factoid to my attention. I don't have a 328 schematic but sounds like if Ferrari added those relays on the 328, it has to be a worth mod on a 308.
     

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