Well, it was bound to happen sooner or later.... Lets back track just a bit. Back in July I parked the GT4 to address a noise that I had tracked to my front bank tensioner bearing. They were last replaced 3yrs ago and I've put about 10-12,000 miles on her in the last 1.5 yrs. (I DRIVE this little GT4!!!) Not wanting to have a belt failure, I decided to do the belts, bearings and give her a valve adjustment. All went well and I got it back together just in time to road test and drive it 1200 miles r/t to Mississippi for the '308's in '08' Event. The car performed like a champ and the noise had all but disappeared, that is until I got down to the Memphis area. At the event I had Rick Lindsay and Ric Rainbolt give a listen. Both agreed that it sounded strange and that it was likely a bearing somewhere. Fast forward home and I'm out with a buddy grabbing coffee and going to see a '63 Vette with '96 internals and 700ish HP. (Keep in mind that i've not driven it since returning from the '308 Event but once). Well, that damn noise was back, but this time getting louder and sounding worse, much worse. Upon pulling into the 'Vette owners driveway I looked under the car and noticed black oil on my alternator and on the frame near the balancer which is not one of my usual leaks. So I limp the car home at 25mph and park it. Today I started taking things apart and found that my front bank lower drive gear was COMING OFF the shaft! I could spin the nut with my fingers. The only thing keeping it on was the belt cover. You can see in the pics where the gear was bumping into the cover and scoring it. The ironic thing is that I was just checking prices this past week on what it would cost to finally do the sodium valves as preventive maintenance, now this! I was convinced that the noise was my water pump bearing and I was going to be torqued that I didn't do a 'while i was in there' and rebuild it when I was doing the valve adjustment/belts. I was all ready to fire the car up today and get out my mechanics stethoscope to figure this out when that nut caught my eye. THANK GOODNESS that the gear did not let loose and throw my belt off!!! I'm grateful for that for sure. I'm confident that I can do the bearing job myself, however, I'm debating just pulling the motor and sending it off to get the head work done as well as the bearings and a couple other things....stay tuned and wish me luck! JIM (PS, my marks all line up, so no jumped belt teeth or anything like that. I could not feel any play in the gear other than the slightest in/out movement from that loose nut.....) Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
Just because the nut is loose doesn't mean the bearings have gone bad. They are a self locking nut but the QA on them is not very good so that feature does not always work. I install them with Locktite. If you are not set on tearing it down anyway you might just tighten the nut with some Locktite on it, feel the bearings and continue to use it until you feel like ripping it apart. Good catch by the way.
Jim I hate to break this to you, but I had this exact problem and the fix is a PITA!! Because the nut is loose you will have had the drive pulley knocking on the woodruff key in the shaft, At best the woodruff key is damaged...... usually however you get wear occurring on the drive shaft and the pulley ........ resulting in everything going out of tolerance. Checking the tolerances is almost impossible on the shaft given the location. You wont feel the play in the gear until you remove the timing belt as the pulley and shaft is under too much tension, it will also mask any movement in the bearings. You have to take the belt off when everything is at TDC. I tried to fix mine twice with various loctite materials for filling in wear in cylindrical mated devices, but the torque was such that it never stayed true. eventually I had to pull the engine to replace the shaft and pulley. It is possible to replace in situe if you are a contortionist and have all the right gear. I hope you have picked this one up quickly enough not to have wear..... make sure you take the belt and pulley off and inspect the woordruff and shaft for damage before tightening the nut (with loctite). I would replace the belt as it will have been shocked each time the engine turns over if you find any play. I now know of 6 people that have had this happen to them.
Good catch. Being the Ferraristi perfectionist that you are, pull it Jim. Here is your chance to do a valve job too. Rifledriver is right, that nut is supposed to be self locking and I installed mine with loctite.
I'm certainly glad that I found this before disaster struck! The car does keep me on my toes, that's for sure! OTOH, it's the most fun in a car that I've ever owned! Wouldn't trade it for the world....Ok, maybe a F40, but not much else... JIM
Well, now that the holidays are past I found some time today to figure out just what is going on with my drive gear. I pulled off the harmonic balancer as well as the front belt and took a look. The gear itself is in fine shape. There was a very small amount of play with the nut off. (Is there supposed to be?) No damage to the keyway. I did note a little bit of fresh oil on the back side of the gear, but not an excessive amount. (see pic) Looking at the woodruff key on the gear shaft, (see pics) it does have a slight score on it, probablly from the gear turning against it without any locking pressure from the locking nut. The lock nut seems to be in good shape, but for whatever reason it did not do its job. Now for the many questions that I have..... Is the woodruff key ruined? If so, any leads on where to find one? (I have dozens of them, but none the same size/width) Of course, I'll check GT Car parts, Dennis McCann and Ricambi..... Do I re-use the lock nut with locktite and put it all back together with a new belt and drive on, or do I need to order a new nut? There was some oil on the seal as well as on the back side of the drive gear....does that seal need the pressure from the locknut/gear to effectively do its job? Does anyone have a socket for that locknut that I can borrow? I'll pay shipping both ways. TIA, JIM Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
Mcmaster for the woodruff keys ... I bought a box .. you can have a few if you want along with the socket if no one's closer ... please be careful with the socket if you borrow mine ... it's easty to damage. Cheers, Sean
Good catch Jim, and good to hear that all seems to be okay. And funny you mentioned the F40. For me too, this would be the only car I'd consider to trade the GT4 for. My girlfriend has bought herself a 328. While I really like that car, driving it only makes me love my GT4 more and more. Anyway, good luck fixing your engine...
Sean, Thanks for the offer, however, somone a little closer has stepped up and offered their socket for me to use. Also, I have a line on a new key. If it doesn't pan out, i'll send you a PM. JIM
I would buy a new woodruff key and a new nut. I would also use blue locktite on the threads. While you are in there replace the seal behind the bearing and the outer drive bearing.
New lock nuts are ordered along with a new woodruff key and belt for the front bank. I'm going to wait on the outer drive bearings....they were done 3yrs ago and the little bit of oil that was noted was likely from the drive gear moving out away from the seal. I'll post pics as I put it back together. JIM
Jim, that crank seal looks ancient! No one I know would have put in bearings and not replaced the crank seal, even if it looked new. How sure are you that that work was accomplished? I would proceed with caution. Its January and you wont be driving the car for several months yet. Now would be the time to solve problems.
Hey Jim, FR104 here: http://www.baumtools.com/pdf/FERRARI_CAT_2008.pdf Looks like you found one to borrow, but my philosophy on this is buy the tool when you need it so you can have a growing tool collection! My $.02: Fix it, drive it. Unless you plan on spending your entire life working on the car, I wouldn't dive into valves when they don't need it. I'm not sure I buy into the theory that the oil came from the drive gear being loose. Oil gets past a seal somehow... How hard is it to do the outer drive hearing and seal? I have never done that job. I might do them just in case they were damaged. Birdman
Damn, always a good read your posts. I guess you caught it in time and now we all know what to look out for that and the valves and... the rest. Lee '77 GT4
Thanks for the heads up on the tool. My thinking is that if the gear is allowed to slide away from the seal, then the seal is free to leak a little bit of oil. I see the gear as a functional part in that bearing/seal/gear assembly. Who knows...I'm not a mechanic, just a DIY'er who is still learning. It's not difficult to replace the seal/bearing, however, they were done 3 years ago. Is it routine to replace the outer cam drive bearings every 3 years? I've not ruled out doing it, but the seal does not look that bad to me. Dirty yes, damaged...no. It only leaked once that self locking nut moved all the way out against the timing belt cover and starting grinding against it thus allowing the gear to move away from the seal... If I do change it, it will be because I'm already in there... JIM JIM
OK, I found the pictures....The outer drive bearings were done in 12/04. Here are a couple pics from the PO. The tech replaced the OEM non sealed bearings with sealed bearings. Would you expect them to fail in just 4years??? JIM Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
This string is giving me the willys. About 4 years ago on a beautiful Feb. day the temps got up in the 60s. I decided to take my 86 328 out for a spin. Going along about 80 and I hear this loud bang and look in my rear view mirror and see a nut and washer bouncing behind me. I think, did I just run over that? Was the bang from these pieces being up in the wheel-well or was that from me? I slow down to turn around and go back and see if I can find the pieces and try to determine what they might be off of. The pulley balancer is hard to see, plus it is now getting dark and the sun is disappearing as well as the warm tempatures. I start hearing some crazy noisy belt sounds. Normally I would have parked it and waited for a tow truck, but we had tickets to Bill Cosby (my wife's idea not mine). So I limp it the 8 miles back home. (I couldn't find the parts bounding behind me). I can go about 3 miles before my temp starts spiking. I sit and let it cool down and get another few miles up the road. I get home and still can't see what is wrong. I reach up under the right rear wheel and there dangling in a spider web of belts is my harmonic balancer pulley. The nut had let loose. You would think the direction it spins it would be self tightening. Nope. I had the car shipped to the dealer. Finding a new balancer was laughable. The groove inside the pulley was all messed up from when it came loose. A used balancer....$1800. That was 4 years ago and about 5000 miles. No problems since. But every spring I take off the back tire and make sure that friggin pulley nut is still tight. They used loctite on the replacement. I think I was DAMN lucky (so to speak) driving it for 8 or so miles without the balancer. I must have a pretty good balanced driveshaft. That little episode about put me down for the count with owning Ferraris. But I got over it. Brad
Yup, you can never have too many tools. I rarely have to borrow tools, but if I find that I need to borrow the same tool twice, I buy it instead. I have a friend that uses me as his own private tool crib. I could, of course, stop it, but it amuses me more than anything else.
WOW! I would say that you are very lucky and that ENZO was watching over you that day. It took about 4min of trying to back that nut off with an air wrench to get it to move. It was on there very tight and I'll certainly make sure it goes on just as tight....maybe with a little locktite now. JIM