Cylinder #3 down - Heads coming off! | Page 3 | FerrariChat

Cylinder #3 down - Heads coming off!

Discussion in '360/430' started by limoruss, Feb 8, 2009.

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  1. cscott67

    cscott67 Formula Junior

    May 13, 2007
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    Scott
    I have replaced them many times on sbc's with track/road use in high winding motors (read routinely above 6000 rpm.) I would think that they would need to be replaced between 30-40 thousand miles or less if the car is driven hard. I have always been advised to replace all of them as a matched set, never to just replace the broken pair....... Scott
     
  2. limoruss

    limoruss Karting

    Apr 19, 2008
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    Blackpool GB UK
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    Russ Jones
    #52 limoruss, Feb 13, 2009
    Last edited by a moderator: Sep 7, 2017
    Your questions answered:
    1) With a 5 valve setup and the intermitent lead upto this broken valve, I thought it essential to do a full head off, rebuild & pressure test also to check guides etc
    2) No leakdown test was required, as I said before, I can put my finger in the sparkplug tube and #3 was minimal, yet others caused massses of air to pass my finger!
    3) I will replace all springs, but only 1 valve (even though it doesn't show signs of piston strike

    The 360 is mine and yes I often drive high end of rev range, if I wanted slow cruising economy and a cheap to maintain car, I'd of bought a smartcar.....

    Although I own and operate a fleet of limos (mainly Ford) working on the Ferrari was very simple and straight forward job, the original build of this engine made it very easy to undo all required nuts & bolts. Its good to work on an engine that's been assembled using skill and tourque wrenches, not the usual over tightned blocks I'm use to!!!

    Any advice hints, tips, methods etc for reassembly ALL WELCOME PLEASE
    Here's some more pics:
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  3. limoruss

    limoruss Karting

    Apr 19, 2008
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    Russ Jones
    Does anyone in UK own the spanner/socket/extension bar tool for re-torqueing the head nuts ???????????????????????????
     
  4. RayJohns

    RayJohns F1 Veteran
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    that's great that it's not something on the short block (like a broken piston or something). I've had valve spring retainers break on datsuns and produce similar effects (even had a cam break in the middle once! :). I almost suggested that maybe you wiped a valve lobe, but didn't think about the possibility of a broken spring. That's great it's something you can fix without tearing apart the whole motor.

    Keep the pics coming! :)

    Ray
     
  5. RayJohns

    RayJohns F1 Veteran
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    Brian, not to hijack the thread too much, but given all the talk of compression and leak down testing, I was going to install new plugs on my car and perform a compression and leak down test as the same time. However, I'm a little concerned about spinning the motor with the coil detached from the plug. I don't want any stray build of up energy to possibly damage the coil. I also don't want to accidentally ignite any air/fuel mixture escaping from the motor. Is there some "best method" to spinning over the motor for a compression test? I'm not sure if i should pull all the plugs so that every cylinder is open while testing each hole, or if i should leave the plugs in and test each hole one at a time (with the rest of the plugs left in). I was thinking I might pull the fuse (or leads) to the fuel pump, then spin the motor while doing the compression test that way. This would keep fuel from pumping through the motor, while still allowing the coils to spark. On the hole I'm testing, I could just leave the spark plug in the coil, then ground the body of the plug back to the cylinder head. This would allow all 8 plugs to spark with no air/fuel mixture in the chambers while I turn over the motor. I want to avoid washing the cylinders with fuel while I do the compression check and want to make sure I don't do anything which could possibly load up the electrical charge in the coils and/or harm the ignition control unit. Do you have any views or suggestions about this? I looked in the factory shop manuals and couldn't find any procedure.

    Any suggestions and/or things to be careful of while doing a compression check on the 360?

    Ray
     
  6. limoruss

    limoruss Karting

    Apr 19, 2008
    55
    Blackpool GB UK
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    Russ Jones
    Why don't you test the injectors at the same time, I used 4 champaign glasses tyewrapped to a piece of wood!!!! That way you can check Compression, Spark colours and Injectors all at same time!!!
    I believe its better to do a compression / leakdown test with all plugs removed anyway!
     
  7. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    All plugs out.

    If you do not disable the engine management system you risk very expensive trouble. There are many ways to do it. The best is to just go to the Motronic units themselves and pull both plugs on each.

    I prefer going straight to the starter and hooking up a starter button. That way the cars electronics do not need to be disconnected and the learned parameters all erased. With the starter button the cars systems do not even know the motor is turning.
     
  8. cbxfer

    cbxfer Rookie

    Jan 26, 2004
    11
    This is the 5th 360 that is know of with this failure. It would be best if you replace all the valve springs.
    Regards,
    Fernando
     
  9. limoruss

    limoruss Karting

    Apr 19, 2008
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    #59 limoruss, Feb 13, 2009
    Last edited: Feb 13, 2009
    Yes, here's list of parts I'm replacing:
    Head gasket
    Water jacket gaskets
    Rear cam gaskets
    Rocker gaskets
    Valve (only the one in faulty pot)
    20 Valves (all valves in faulty head)

    Curse me if you must but I made the choice to only rebuild 1 head - the one with the faulty spring
    Total cost should be under £ 1,000 ($1,500) and about 17 hours of my time
     
  10. Dong Juan

    Dong Juan Karting

    Jun 28, 2007
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    Great call very early on!!!! In a porsche I owned this broken valve spring happened to it, the porsche mechanic spent a few hours figuring the problem. He also did comp/leak test but it only showed normal numbers. Maybe if the valve was bent then it would show, but that would not point to the problem itself. Low numbers could be like worn valve guides, bad cylinder to ring seal, head gasket etc. Myself I was thinking a possible cracked spark plug insulation leaking compression. So leakage would not show with tester (because plug would be outside test equation) but then the plug would show carbon on the white ceramic. Congratulations on the diagnosis!!
     
  11. cbxfer

    cbxfer Rookie

    Jan 26, 2004
    11
    I know is a lot of work, but DO replace the springs on the other head too, you'll save money on the long run; springs are inexpensive.
     
  12. limoruss

    limoruss Karting

    Apr 19, 2008
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    Russ Jones
    Have decided to reassembe all 1st, then run for few weeks.
    When I do other springs on opposite head, I will use the old method of 200+ PSI down the plug hole and do springs in situ.
    Needed to take head off this time to check damage to liner due to the fact its been getting worse for a few thousand miles now.
    Liner looks & feels good tho (lucky me)
     
  13. RayJohns

    RayJohns F1 Veteran
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    May 21, 2006
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    Okay, thanks. Before I fell asleep last night, I had the thought to just run power directly to the starter on the car - thus (as you point out) bypassing the electronics on the car completely and just spinning the motor...

    So then if I understand you correctly: pull all the plugs so the motor will spin more freely, and then run a switched 12V hot lead directly to the starter under the car. If I go that route, I shouldn't even need to pull the harness off the ignition units correct?

    Do I need to do anything as far as opening up the throttle bodies in order to allow additional air into the intake during the test. I was thinking I might pop off the throttle bodies where they go into the plenum, unless you feel that's not needed.

    Thanks very much for the info.

    Ray
     
  14. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Aug 10, 2002
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    socal
    Yes but lets say you got perfect leakdown and you found a bad spring. Then you are more likely able to take the risk that you can just replace the spring insitu and be OK.. If you have not done the diagnosis you take more risk. It really sucks to take chances spend the hours to put it all back together only to find out a valve kissed a piston and the head has to come off anyway becuase while the new spring works perfectly it don't seal. There is no substitute for good diagnosis just like you don't want your doctor "thinking" you got an appendicitis and start cutting only to find out you got a kidney stone.
     
  15. RayJohns

    RayJohns F1 Veteran
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    Gotta love it :) I may pull the injectors and give them a once over while I'm working in there all right.

    When you tested them using the champagne glasses, did you just pull all the injectors, lay them into the glasses and then try to crank the motor (and then just watch to see if the injectors all sprayed the same amount) for a minute? My concern on the injectors would be more that - as the utilization percentage went up - a weak injector might not maintain its pattern/flow characteristics under higher loads. Not sure if a test from just cranking the motor would catch something like that (?), but I don't think it would hurt to run a basic test and inspect them.

    Ray
     
  16. limoruss

    limoruss Karting

    Apr 19, 2008
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    Russ Jones
    If you disconect ecu the injectors won't work!
    I had to run a Lincoln Towncar car over 1,000 miles with a cyliner not firing. Once plug issue solved the car has ran well over 250,000 miles since with no problems at all.
    I'm sure the "Ferrari" way is 100% correct if they say "don't run with cylinder" down but could 30 seconds cranking a non firing engine do any damage? If so you would need a rebuild every 100 or so "engine starts" because it always has a bit of a spin to catch spark+compression+fuel together!!!
     
  17. Dong Juan

    Dong Juan Karting

    Jun 28, 2007
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    Dong Juan
    I agree with the compression/leak test that my mechanic did and like you say it covers the bases and might save parts replacement. I only said it did not show anything abnormal so it puzzled my mechanic until he removed the valve cover and inspected further. I would like to think doctors and mechanics could find everything first time around too. But doctors have much harder process as they must diagnose many times with little or no visible symtoms only verbal feedback from patient.
    But this spring breaking is interesting because sometimes it can be just one defective spring or maybe the whole batch. So precautions should be taken to test and check all for tension or maybe replace all of them. Then there is possibility of a defective spring in the new replacements. But hopefully chances will be very small of that happening.
     
  18. limoruss

    limoruss Karting

    Apr 19, 2008
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    Russ Jones
    Will replace other side soon, just incase it was a faulty batch of metal!!!!
     
  19. limoruss

    limoruss Karting

    Apr 19, 2008
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    Russ Jones
    Dropped head off today just to have it pressure tested & checked for straight. Guy in workshop use to work of 308's.
    He quoted "Don't buy a £50,000 Ferrari unless you have another £50,000 to spend on it"
    How true.

    The guy I bought mine from knows of a 1999 Ferrari 360 running here in UK with over 130,000 miles, serviced my himself and still on original engine!
     
  20. Oengus

    Oengus F1 World Champ
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    Thats good to hear
    130k miles and still running.
    I swear these cars run better with more miles on them.....
     
  21. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Apples and oranges. That is not what I said no my meaning.
     
  22. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Not a good idea Ray.
     
  23. RayJohns

    RayJohns F1 Veteran
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    not a good idea to pull the injectors or not a good idea to spray gas all over my garage :)

    Ray
     
  24. limoruss

    limoruss Karting

    Apr 19, 2008
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    Russ Jones
    I have only tested at most 200 injectors this way, and correctly diagnosed all suspect injectors...

    Yes, undo both hex bolts, line up glasses with injectors spraying down into them, Many oldschool mechanics test this way.
    As you go around with your compression tester (spinning engine 5 or 6 times per test), by the end of your 8th pot test you should have an equal amount of fuel in each glass!
    Simple, accurate, and no more damage than starting an engine 8 times!
    There again, I don't have white overhalls or clean my tools with clinical cleaner, and my garage isn't a main agent STEALERSHIP.
    The 360 injectors have 4 tiny heads and as such are very unlikley to block, the only sure way you have to check them is to have them tested by a fuel injection specialist!

    Not meaning to offend Rifledriver who is clearly more knowlagable on Ferraris but:
    Apples and oranges! Are the valves, alloy head, injectors, nuts & bolts made from a metal sourced from a special Ferrari metal apposed to standard long lasting Ford metal!!!
     
  25. Dong Juan

    Dong Juan Karting

    Jun 28, 2007
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    Sounds like a fairly good method to check both injectors and compression together.
     

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