strange leakdown effect | FerrariChat

strange leakdown effect

Discussion in 'Technical Q&A' started by brian.s, Mar 24, 2009.

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  1. brian.s

    brian.s F1 Rookie
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    putting a 12 cylinder together, heads had a valve job performed by another shop. On bench valves show no leakage either by pressurisation or vacuum to the ports. When bolted and torqued to the block, shows varying amounts of valve leaking, exhaust/inlet or both, up to double digits. this has been on/off twice and had valves relapped. Tapping to seat under pressure (old trick) yields no improvement. I am puzzled, as is the machine shop.

    Any ideas?
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Have you already gone to more troublesome extremes to verify the flatness of the head and block surfaces? Is the problem on both sides or just 1?
     
  3. brian.s

    brian.s F1 Rookie
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    Both sides, random cylinders. I will check with machine shop re heads, they were not machined to my knowledge. 4 valve heads from a Diablo fwiw.
     
  4. SonomaRik

    SonomaRik F1 Veteran

    thinking the block is warped or such than when mounted, if that's what more you did from the bench, that there is a slight twist to the seals allowing leakage...


    but like I said, 'what do I know'

    rik
     
  5. brian.s

    brian.s F1 Rookie
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    http://www.beardmorebros.co.uk/index.html

    rik, you'll like this site.......
     
  6. SonomaRik

    SonomaRik F1 Veteran

    #6 SonomaRik, Mar 24, 2009
    Last edited: Mar 24, 2009
  7. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Hate to say it Brian but that is what you get for working on one of those.
     
  8. davehelms

    davehelms F1 Rookie

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    Ohhhh, thats cold!!

    Agreed.
     
  9. brian.s

    brian.s F1 Rookie
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    Desperate times I'm afraid.....

    Always get bitten by these big jobs, I should move west.....
     
  10. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Did you magnaflux the head? You could have a crack that opens up upon torquing the head bolts down. And what about those rings?
     
  11. davehelms

    davehelms F1 Rookie

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    #11 davehelms, Mar 25, 2009
    Last edited: Mar 25, 2009

    Geography doesn't seem to change the effects. No good deed goes unpunished...

    Did you try leaking it down with the cams out? Bare head bolted to the block? I already know about most of the work done from prior conversations. Was it a central journal worked on or an end?
     
  12. 2NA

    2NA F1 World Champ
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    LOL!
     
  13. brian.s

    brian.s F1 Rookie
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    The leakage is from valves, not rings. The worst cylinder is at the opposite end from the repaired journal. Some cylinders are on the other bank which just had a valve refresh. FWIW, compression on all cylinders is 150+ cold and comes up same number of strokes. All cams are timed to the numbers. Dave, no haven't tried removing cams (all clearances are good)
     
  14. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Thankfully I am not at all familiar with those heads despite the fact I have a pair of them attached to a car in my own garage.

    Please don't ask, it isn't my fault.

    Anyway if it was me I would be curious to know what would happen if I pressureized one of the bad cylinders and backed off the head bolts a few lbs at a time. In other words, I wonder if something is getting distorted.


    I have seen some real butchers rebuild heads like they were from a Massey Ferguson and cause all sorts of trouble.

    By the way, does it have standard headgaskets?

    I am working on a TR motor now that was butchered with O rings and soild copper gaskets. You couldnt torque it tight enough to keep it from leaking like the Exxon Valdez because the combination of the o rings and solid copper gaskets. The gaskets would not allow the rings to inbed far enough to get anything else to seal and if it got clamped down far enough the head would start to bow down its length distorting everything. Valves would lose their seal on the seats. The coolant jacket sealing was hopeless and it would even start leaking past the o rings because of the head distortion. It was all the creation of an idiot.
     
  15. Motob

    Motob Formula 3
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    The head must be distorting when it is torqued down. Are you sure that it is leaking as bad as you say it is, maybe check it with another gauge? You could just run the motor and let the valves seat themselves.

    I have never seen an engine builder check leakage or compression on a new engine that hasn't been run, so slight leakage may be more common than we know.

    How flat are the head and deck surfaces? We had a horror story motor with a reproduction block and heads. When you torqued the heads down, the crank would bind up. We had to line bore the block with head torque plates on it.

    If you wanted to go crazy, you could install the head on the block with no valve springs and the valves in place with lapping compound on the faces, and use a hand cranked drill, to reverse lap them by chucking the valve stems in the drill.
     
  16. Rifledriver

    Rifledriver Three Time F1 World Champ

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    #16 Rifledriver, Mar 26, 2009
    Last edited: Mar 26, 2009
    I do it on every motor, first with the heads off, then with them on.

    If the rings leak more than 3% or so it has a problem. If the valves show ANY measurable leakage they are NFG.

    We just did it today on an F40 motor going together and the worst cylinders were 2%. Good quality modern parts and machine work should be able to do that.
     
  17. 2NA

    2NA F1 World Champ
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    #17 2NA, Mar 26, 2009
    Last edited by a moderator: Sep 7, 2017
    I figured you for something more like this. ;)
    Image Unavailable, Please Login
     
  18. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Thats cool but mine would be rattle can flat black with a skull and cross bones on the hood.

    Oh and de-bling the wheels.
     
  19. davehelms

    davehelms F1 Rookie

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    Dont be dissing the Old Ferguson now.....

    Mine has the hot rod over bore kit! I can out pull any Ford N in the valley.... I have been in the country far too long!

    One of the few things I own that is older than me and still works.....hmmm, not sure that is a good thing!
     
  20. brian.s

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    Me too, learned long time ago that it's easier to find a problem DURING assembly than later. This car is a 24 hour in/out so even more important. Leaning toward something with that end liner causing the effect. They measured to spec on the block face but something is amiss. I expect 2-3% on any rebuild I do even with new rings, (maybe 5% but no more for me).

    B.
     
  21. brian.s

    brian.s F1 Rookie
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    #21 brian.s, Mar 26, 2009
    Last edited: Mar 26, 2009
    Spoke with my 'insider' at Lamborghini Italy, since there seemingly is not an obvious fault, he said to install and run then recheck!

    Too risky for my blood, I am going RFs idea, pressurise then back off the head progressively and watch what happens, I've lost the $600 gasket whatever I do.... But maybe it'll show something. Then I'll remeasure the liners and head flatness.

    thanks for listening....
     
  22. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Typical.


    "It'll wear in"


    Right Tony. Do it to your own car.
     
  23. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Well http://www.cometic.com/custom.aspx these guys will make you a custom MLS gasket. These are all I use now and they have been fantastic. The last ones the owner of the car bought and cometic had the pattern but they still had to be custom made as they were for a special overbore NSX application and I swear they were under 200 bucks. They are worth a look and man do they work nice.
     
  24. brian.s

    brian.s F1 Rookie
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    that's an interesting connection, they can probably make Lotus gaskets cheaper than stock!

    Loosening off the head bolts didn't produce a huge change until it could leak past the head gasket! Head off, vacuum on combustion chamber straight to 25". Nothing showing on head, gasket or liner/block faces. Liners all 0.002" proud of block as best as can tell. Thought I spotted a cockup but investigation shows I have everything installed in the correct places! This could become one of the worst puzzles I've had to work out yet and I have done a few, Cosworths, Loti, porsche et al in the past 35 years, but if they could run F1 races and LeMans I'm gonna make this POS push this overpriced 4wd down the road at a buck-fifty without problems!
     
  25. david bentley

    david bentley Karting

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    I would look hard at my leak down equip.
    Is your pressure test of the heads using the same equip.....pressurizing thru the plug threads?
    Do you hear the leak or just "see" it on the gage?
    Because it is in a lot of places...want to try soap and water..looking for bubbles?
    Would be great to find the leak was at the sparkplug holes

    Good luck

    Dave Bentley

    PS hard to magnaflux aluminum!!
     

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