Naughty screw waiting for potential disaster | FerrariChat

Naughty screw waiting for potential disaster

Discussion in '308/328' started by ace_pilot, Aug 26, 2009.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    #1 ace_pilot, Aug 26, 2009
    Last edited by a moderator: Sep 7, 2017
    So I was driving around town the other day when I heard what sounded like something big shifting around in the engine compartment. I thought it was my toolbag and didn't think much of it. Since then, I've been hearing what sounded like a rpm-related slight belt slipping chirp coming from the cam belts area. Then today, I hear this sound that seems like a rock had hit the rear bonnet and the chirp sound disappeared. I popped open the hood and lo and behold:

    A large screw sitting in the corner where the lower rear-bonnet struts connects!

    It's obviously a Ferrari piece that came from ?????

    Looking around, I noticed that of the three screws on the driver's side rear hinge, two were the same and one was not!

    My concerns is that this is not the first time that I've found pieces fall off the car since the major.

    1) Are there other areas where this screw is used?
    2) Could this screw have somehow entangled itself into the belt area making the chirping noise?
    3) Finally, I hope my belts are in good shape after this close encounter.

    I think I'm going to have a good long conversation with my not so favorite mechanic!

    Ace
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  2. andy2175m4@yahoo.com

    [email protected] Formula Junior

    Dec 7, 2008
    473
    Los Angeles, CA
    Full Name:
    Andy Rein
    If your asking advice, I would say you may have the potential for timing belt damage here, although given that the timing belts are covered by metal housings, seems unlikely if the bolt was lodged in the timing belt area, that it would escape to the rear deck.

    Perhaps it was launched by a vee belt, such as the one on the ac compressor, the vee belts are just out in the open and if a part was lodged between the vee belt and some bracket, it could eventually get caught on the belt and launched.

    I do think you are on the right track though about having a "come to jesus" meeting with your mechanic. The fact that the errant bolt appears to be a perfect replacement for the odd bolt out in the hood hinge screams of "FOD" ....foreign object debris (or in the past tense "foreign object damage").

    I would not drive that car any more until it was thoroughly checked out to be sure the timing belts and vee belts are not damaged.

    Sorry to hear about your misfortune.


    Andy

    L.A.
     
  3. andy2175m4@yahoo.com

    [email protected] Formula Junior

    Dec 7, 2008
    473
    Los Angeles, CA
    Full Name:
    Andy Rein
    I would further state that I have found it is hard to get "technicians" or mechanics to admit (they have pride too) that they dropped a bolt somewhere, especially if the consequences are dire, ie a "lunched engine", and therefore, if you are contemplating a "come to Jesus" meeting with your mechanic, you might want to approach that very diplomatically, and be careful how you couch your questions, such that you don't put him on the spot right away.

    When I work on my Ferrari, I keep a running written log of all nuts, bolts, and washers that I drop in the course of working on the car, that way I can go back and make the best possible effort to find and recover them when I finish whatever I am working on. Right now I have 3 nuts (1 @ 6mm and 2 @ 8mm), and (2 ea. 6mm) 2 washers that are AWOL; I will be sure to find them before I get back on the road.

    (if beer had never been invented, I doubt that I would ever drop a nut or washer)
     
  4. ClydeM

    ClydeM F1 World Champ
    Owner Rossa Subscribed

    Nov 4, 2003
    11,948
    Wayne, NJ
    Full Name:
    Clyde E. McMurdy
    It's probably the mechanic put all the bolts on that rear shelf when he pulled the bonnet for service. When it came time to reconnect the hinge, he simply missed that bolt, grabbed another, and it's been sitting there ever since.

    Squeaking belts? Have him re-check the tension.
     
  5. FF8929

    FF8929 Formula Junior

    Apr 12, 2008
    799
    Livonia, Michigan
    Full Name:
    Fred Flynn
    #5 FF8929, Aug 26, 2009
    Last edited: Aug 26, 2009
    "When I work on my Ferrari, I keep a running written log of all nuts, bolts, and washers that I drop in the course of working on the car, that way I can go back and make the best possible effort to find and recover them when I finish whatever I am working on. Right now I have 3 nuts (1 @ 6mm and 2 @ 8mm), and (2 ea. 6mm) 2 washers that are AWOL; I will be sure to find them before I get back on the road."

    Good idea. I usually go after them right away, but a "log" would be good for the ones I don't find. Then, if I find them on the garage floor or driveway, I can take them off the list. I'm STILL looking for a magnetic retrieval tool thats stuck to something....somewhere.
     
  6. Bullfighter

    Bullfighter Two Time F1 World Champ
    Lifetime Rossa Owner

    Jan 26, 2005
    22,601
    Gates Mills, Ohio
    Full Name:
    Jon
    Damn. Thought the thread was about a trashy novel...
     
  7. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    Just got off the phone with the mechanic and he's going to the check out the engine and belts. He wasn't exactly sorry but said "it's not a good situation". Whatever that means. He also said that this bolt is not used anywhere else in the car except for the rear bonnet. I guess I can rest a little knowing that the rest of the car would not fall apart.

    BTW, Andy, the belt is not covered entirely by the covers-only on three sides on the top. You can still get stuff in there. One fchat member had a belt snap because a hose clamp got in there.

    Ace
     
  8. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
    Full Name:
    chris morse
    I believe the later (?) cars had a plate that effectively sealed off the belts from this sort of thing and that Verell, of Unobtanium Supply fame was/is considering making those two plates/covers. If something dropped down there it might be almost impossibloe to find short of removing the covers.

    I saw a photo of a belt that had a hole punched in it from something just like this - lucky guy found it before it broke.

    Anyone know if the plates from later cars can be retrofitted to a 77??

    curious,
    chris
     
  9. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    Any photos of the cams from a later model? I'd love to have a removeable one (or clear) for that matter, to seal and check the status of the belts. Maybe even get one that lights up!

    Ace
     
  10. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
    2,198
    Seattle, Washington
    Full Name:
    Cliff
    Ace, I can't tell you definitively, however, that particular type of bolt is typically used for body fastenings, not mechanical. Why? I believe the backside of the integrated washer head has a scored surface to help lock the bolt in place - you wouldn't use that on most mechanical bolts because it would eventually destroy the surface of corresponding face, particularly where used in aluminum. Instead, a different locking mechanism is used (lock washer with a flat washer, locktite, etc.). Net, you're likely looking at the missing/odd hinge bolt and not some critical/missing mechanical fastener....
     
  11. Verell

    Verell F1 Veteran
    Consultant Owner

    May 5, 2001
    7,022
    Groton, MA
    Full Name:
    Verell Boaen
    Yes, where later = QVs,

    except that sometime near the end of the QV run in '85, Ferrari dropped the fibreglass rear plates and came up with some funky metal hardware that DID NOT stop a NH toll token from taking out a newly installed cam belt with disastrous results.

    Yup, I've got making perforated metal rear plates on my list, hopefully this winter. I need my CNC mill running to cut them out & that saga is moving all too slowly(sigh).
     
  12. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    Thanks for the info. I was told that by my mechanic as well.

    Verell, CNC is still down?

    Ace
     
  13. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,126
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    That bolt is only used to hold the engine cover on.


    Sometimes it costs us a fair amount of time but I have a rule in the shop that ANYTHING that is dropped and goes missing under the hood of one of the belt drive cars will be found before proceding. I know people make mistakes and drop things, I do it myself so I don't get on people when it happens because I don't want them covering it up but it just has to be found. I have been in too many shops where something was dropped and got into the belts. Trust me, it is cheaper to spend the time finding it.
     
  14. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    Thanks for the confirmation. Fortunately, I took many pictures of the engine, body, and interior before handing my car over to the "famous" ferrari mechanic. After the major, I compared the photos and noticed many bolts and wires that were not the same as previous.

    I just found a hose that got scorched from touching the large hot metal oil banjo bolt that is right next to the oil filter.

    Jeesh, why can't anyone get anything right! 7K later and still with issues...

    Ace
     
  15. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,126
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    You can't "Make" people have pride in their work.

    They either do, or they don't.
     
  16. mustardfj40

    mustardfj40 Formula 3

    Jun 17, 2004
    1,142
    Northen California
    Full Name:
    Ken
    This reminded of my father-in-law, the last time we visited him, he told me he had something for me, it was a nice 24" 3/8 extension. Well, his mechanic left the extension in the engine after the tune-up. And also years ago, a surgeon also left a big clip in my father-in-law's body after a major operation....Ouch!
     
  17. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    I have a few tools left over from other people working on my car. Getting to be a collection. I have often lost screws from working on my own car. But I figure a professional (one that makes money from servicing cars) would be better at organizing and sorting out nuts and bolts than your average shady-tree mechanic (me!).

    BTW, in the surgical world, all instruments, towels, suture, and other foreign objects are counted and sorted before and after a surgery, to avoid those instances. I think it's rather uncommon now to find news about instruments left in people!

    Ace
     
  18. Verell

    Verell F1 Veteran
    Consultant Owner

    May 5, 2001
    7,022
    Groton, MA
    Full Name:
    Verell Boaen
    YEAH, still not usable.

    I just got another pair of the controller cards. Initial results before I left were encouraging. Will pick up testing when I get back on the14th.

    Just spotted the servo amplifiers I need to fix the Y axis on eBAY. I can't snipe them as I'll be midway between Canon city,CO aend Amarillo,TX when the auction runs out. Guess I'll have to give it my best shot before I start driving.
     
  19. robertgarven

    robertgarven F1 Veteran
    Owner

    Feb 24, 2002
    5,312
    Ventura, California
    Full Name:
    Robert Garven
    #19 robertgarven, Aug 29, 2009
    Last edited: Aug 29, 2009
    I found a saltus wrench on my car once when it returned from the only time a mechanic worked on it. To ad insult to injury it was an SAE wrench. I also look for anything I have dropped although I once lost a small washer under the radiator and one fell down and landed in the SS cover on the bottom of the parking brake. I ended up finding that one.

    I am not kidding i was working late one night and a june bug did a few circles and went into my oil fill plug. I had to take off the valve covers anyway but it was still weird. I dont work at night anymore!!! That said i would trust Brian to work on my car!!! I dont envy Ferrari techs we are a very picky group of owners! :)
     
  20. andy2175m4@yahoo.com

    [email protected] Formula Junior

    Dec 7, 2008
    473
    Los Angeles, CA
    Full Name:
    Andy Rein
    I bought a 1973 Norton basket case years ago, and could not for the life of me get the rear tire off the rear wheel of that bike (tried for days) ....I took a hacksaw and cut off the 30 year old Avon (no great loss) and found a pair of 8" channel-lock pliers inside that tire, between the tube and the rim.

    I was told the previous owner of the bike was a "biker" (read "doper")

    That's was the strangest one I have ever found.
     
  21. frefan

    frefan F1 Veteran

    Apr 21, 2004
    7,370
    aren't all naughty screws potential disaster ?
     
  22. miketuason

    miketuason F1 World Champ
    Owner Silver Subscribed

    Feb 24, 2006
    15,814
    Cerritos, CA.
    Full Name:
    Mike
    You can get really screwed with a naughty screw:D
     
  23. ace_pilot

    ace_pilot Formula Junior

    Sep 6, 2007
    921
    Long Island, NY
    Full Name:
    George
    I think we should start a thread about "foreign objects" found in our favorite cars helped along with a photo here or there.

    Ace
     
  24. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
    2,198
    Seattle, Washington
    Full Name:
    Cliff
    OK, so not exactly a lost "tool" or "bolt"....

    A friend of mine once bought an old mercedes sedan at an auction - the car had a terrible smell to it that was really strong under the hood. Upon examination it became clear that the prior owner liked to "cook" various parts (or all of!) his evening meal on the exhaust manifold on his way home. Trouble was, any time something fell down it just landed on the plastic tray which goes under the engine of most mercedes. The pile of rotting food down there was pretty amazing....and amazingly stinky. It would take my appetite away, but I guess not for some.....
     

Share This Page