Help 550 wont start after clutch replacement | FerrariChat

Help 550 wont start after clutch replacement

Discussion in 'Technical Q&A' started by hotrodjag, Oct 20, 2009.

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  1. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    Im at wits end .. i just finished the clutch replacement in a 99 550 .. and now the car wont start . battery was weak so i have it on a charger now ... the inertia switch was tripped so i pushed it in and nothing .. i have also tryied locking unlocking and battery discount and that whole process.. car seems to me like its not getting fuel ?! i pulled a sparkplug and it was dry so i turned it over and there was no spark .... car was and is tripping ecu code P0600 which is some kinda of ecu communication error .. i spoke with a ferrari tech at a local dealer and he said to check speed sensors on bottom of bell housing ... so i unpluged cleaned and tried to start again ... with no luck ...

    can anyone point me in the right direction ?!!

    Ian
     
  2. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    what actually happens when you turn the key? No noise, slow crank normal crank?

    Alarm issue???
     
  3. tbakowsky

    tbakowsky F1 World Champ
    Consultant Professional Ferrari Technician

    Sep 18, 2002
    19,942
    The Cold North
    Full Name:
    Tom
    Need more info on what you have checked out so far. Don't wanna be running around in circles for nothing. Form what it sounds like you are missing a crank signal.
     
  4. APC 571

    APC 571 Rookie

    Oct 6, 2009
    17
    Newport Beach CA
    Full Name:
    Aidan
    #4 APC 571, Oct 20, 2009
    Last edited: Oct 20, 2009
    Make sure you have the revalution sensors in the bell housing installed correctly.the one for the rhb goes on the left side of bellhousing and the one for the lhb goes on the right.there is a large connector @the back of the intake manifold that is the communication line between banks.that being disconnected usually is the cause of the p0600 error.when that is disconnected the car usually starts but only on 6 cylinders.i might be able to send the wiring diagram in pdf format if it would help.
     
  5. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    #5 hotrodjag, Oct 21, 2009
    Last edited: Oct 21, 2009
    fatbob --->-to answer first question car cranks and fires one time and dies ...
    tbako----->car is cranking at what i think is normal speed
    -listed in my first post are all of the things i have tried



    APC----> im going to check the revalution sensors again and the plug that was mentioned


    Ian
     
  6. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    APC ----> that plug that your talking about is it the two round screw in style ones ? if so the are both plugged in ???????
     
  7. Dr_ferrari

    Dr_ferrari Formula 3
    Consultant Professional Ferrari Technician

    Nov 2, 2003
    1,071
    Pocono Sportscar
    Full Name:
    Jim McGee
    Is it possible that you have plugged the crank sensors incorrectly, swapped I mean.

    Regards, Jim
     
  8. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    #8 hotrodjag, Oct 21, 2009
    Last edited: Oct 21, 2009
    Dr----> no it is not possible blue plug with blue indicated wire is how it is.. that was the first thing i thought and first thing that was suggested .. thank you

    we just oredered two new sensors and a new inertia switch ...

    dave helms told me on the phone today that the connections on those plugs could to crank speed/possition/revolution sensor .... so that is another thing im looking at .. but connections seem to be good .. i even depined the female side of the plug and stuck them on the male side and they fit tight... so ??????


    hope i get it soon fixed... 550 and f40 are leaving on wed next week for lasVegas to the sema show/convension....



    Ian
     
  9. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    ok then if you spray starter fluid in the intake and the car runs for a few seconds it is not the crank sensors. Have you done that?
     
  10. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    no i have not done that i was worried about hurting one of the other sensors
     
  11. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    Well...being the dumb hillbilly I am I use the spray all the time. It is my #1 diagnostic tool. You always start with either problems with spark or fuel. I'm a home mechanic but been spray starter fluid on Ferraris for 30 years including modern ones. That does not mean its right but I'm sure if it was bad to do I would have broken something by now.
     
  12. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers

    lmao !!!!!! i here ya in the barkyard special ....100x thumbs up ....




    just got my dave helms kit and about to install and repair my connecters and see what happens ...
     
  13. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    Cool! what 550 connectors does he have? All or some?
     
  14. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    not sure if he has all yet !? but he sent us a kit for o2 sensors and he gold plated pins for the crank sensor .... those are the one that go bad from what he says .. very nice kit includes all the tools you need to do it !
     
  15. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
    4,629
    Full Name:
    Dave Helms
    Gravity is a bugger and forces all of the engine swill into those two placed right at the bottom.

    I have the 0600 error as a CAN error on the ME7.0's...I do not have it noted on my 550 list.

    That start and die is something we have seen on occation related to the alarm but that doesnt equate to anything you were near. That should throw a code if it was the case. Clear all the codes again and see what pops up. I will page through my notes this evening and you will see a package in the AM. What scanner are you using? Was a hot charge thrown on the battery before this happened?


    Fatso, I think I have them all now and just need to put together counts and wire seal colors to call it complete.
     
  16. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    Hey that sounds great. I'll be doing a major in winter (60 degrees F in cali) now that the racecar is off the lift and back on the track so I'll be a new purchase from you soon so get my kit ready.

    I've been jumping to many apex curbs making wheels up to 050" out. I can feel that and I don't like it. I experimented this summer with bending back aluminum barrels on 3 piece wheels with a home made hydralic rig. I'll test the wheels on track tomorrow to see if I'm wasting my time or not. Thoughts? Not safe to race on? You do it all the time and I'm just reinventing the wheel?
     
  17. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    Dave,

    By the way do you think my idea of using the starter fluid and if the car still acts the same (starts/dies) is a decent indication that the problem is in the crank sensors?
     
  18. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
    4,629
    Full Name:
    Dave Helms
    #18 davehelms, Oct 23, 2009
    Last edited: Oct 23, 2009
    60* F....that is just...uncivilized! How can you remove a screw with mittens on? You will be the test mule for the 550, I didnt have time to do the car we have in the shop but had time to note most of whats needed and now have the tools for the circular connectors in hand.

    Far from an expert on the wheels but when we were running the 3 pc MIM Speedlines....I got pretty good at swapping the outer halves. I tried to straighten a number of them and found they had a memory after being bent once. In hindsight taking a pick up load of those new wheel halves to the recycler....well heck, I couldnt give them away on here and I was fed up with storing them.
     
  19. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
    4,629
    Full Name:
    Dave Helms
    #19 davehelms, Oct 23, 2009
    Last edited: Oct 23, 2009
    I am still trying to get my arms around all of this. The code doesnt make sense to me, the flywheel was not removed, the sensors were not removed and properly marked as to mating pairs, doesnt have spark, doesnt have fuel supply......based on the data given to me one of these variables..... Heck, I dont know, yesterday was spent chasing ghosts in a Moni T and I didnt have any quite time to focus on this one. I recently bought a generic scanner just so I could compare data with the SD, who's short comings and faulse hoods I have a pretty good grasp on. I am handicapped in that area because I have always had the proper tools/testers and a scope to test and verify failures. Learning what this new scanner is telling me is has a whole new ball game and learning curve and is not completely accurate in its displayed faults. I have a 99 550 in the shop and now have a plan in place to attempt to duplicate this problem....I hope I have time this AM before its picked up.
     
  20. speedmoore

    speedmoore Formula 3
    BANNED Professional Ferrari Technician

    Apr 15, 2003
    1,541
    Austin, Texas
    Full Name:
    D Moore
    We had a 456 come in on a wrecker a few years ago from another shop who had installed a clutch and then it would not start. They spent a week trying to figure it out before bailing and sending over to us.

    Since we did not do the R&R of the clutch, I have no idea what their procedure was but it should be noted it might have been their first attempt at Ferrari repair/service.

    I just looked up my notes on the repair order and what we saw on SD-2 was below:

    CEL ERROR CODES FOUND:
    LEFT BANK:
    REVOLUTIONS SENSOR: CIRCUIT INTERRUPTION
    STROKE SENSOR: S.C. TO EARTH OR LOWER THRESHOLD OVER LIMIT
    THERMOCOUPLE CONTROL UNIT: SC TO +BATT OR UPPER THRESHOLD OVER LIMIT
    CAT TEMP TOO HIGH: S.C. TO +BATT OR UPPER THRESHOLD OVER LIMIT
    RIGHT BANK:
    REV SENSOR
    STROKE SENSOR

    We cleaned the connections of the sensors and the car started and ran fine.

    Then we replaced the CAT ECU for the Cat Temp CEL

    The car died again and we went back to the sensors and the speed sensors for each bank ohm'd higher than spec so we replaced both. Never saw the car again so I assume all went ok or the other shop was too embarrassed to call us back.

    All I can think is somehow the cables were compromised or stretched in the process of their clutch R&R???
     
  21. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    28,948
    socal
    OK...I plan for taking the car apart in November about Tgivng time December at the latest. I'm not on a particular time plan. Let me know when the kit is ready and I'll be ready to buy it and install it. Eventhough my 550 runs well I know it can run better with less future faults. The response of my 348 to gutting out the electrical system for racing was down right amazing. I swear there is some extra horsepower right there if we could rid ourselves of some electrical drain.
     
  22. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
    4,629
    Full Name:
    Dave Helms
    There is absolutely zero question in my mind regarding performance gains. For obvious reasons the twin ECU cars show even more noticeable gains when both banks are working together in unison. On every single example but one the gains could be felt seat of the pants. Oddly and unexpectedly...but understandable now, gains could be felt on our 355 5.2 and 2.7 fusebox fix test mule's as well. When Bosch designed things to run on 12 volts...they expected just that, they just never factored in dealing with "apprentice Lucas" electrics. Its all good, we understand that all now.


    """All I can think is somehow the cables were compromised or stretched in the process of their clutch R&R???"""

    I find that the most likely explination but do not understand the dynamics of it if the flyweel/P. Plate was not touched. I have seen numerous times where once a connector is disassembled and reassembled it will fail due to corrosion now pushed between the contacts....gues thats not this case here.
     
  23. brian.s

    brian.s F1 Rookie
    Professional Ferrari Technician

    Nov 3, 2003
    3,809
    Midwest
    Full Name:
    Brian
    Hey, cut the Lucas jokes!!

    Just fnished a 308 with running problems, they all went away after careful attention to grounds and sensor connectors. OK, it's still a 81 308.....

    Dave, do you notice an improvement in the exhaust note on 355? I have a couple where that little "hiccup"/"burble" from the lean burn bothers the owners?

    Brian
     
  24. hotrodjag

    hotrodjag Karting

    Sep 7, 2009
    54
    Sarasota FLorida
    Full Name:
    Ian Myers
    well I just replace revolution/speed sensors on bell housing with no luck ?! i installed the new dave helms gold pins on the one plug and am waiting for the other pins to do the last plug . while under there for about the 40th hour i took my time and really really cleaned all the connections for those plugs and even the ground that is right there as well and still nothing . car just cranks and cranks .. we also checked the relays and fuses again ..

    was wondering ??? i know someone had said "check the plugs on the back of the motor sort of under the rear of the intake manifold " the one i found were round screw lock type connector with round pins . they do look pretty cruddy so i did my best to clean those as well ... does ne one were the wires lead to that are plugged in the the rev. sensors .. was wondering if i could test both ends and see if i had good wire/connections if you know what i mean .. or last option is to load the car and take to a ferrari place about 100 miles from here who has the sd scanner and see what code come up on it ...

    Ian
     
  25. Dr_ferrari

    Dr_ferrari Formula 3
    Consultant Professional Ferrari Technician

    Nov 2, 2003
    1,071
    Pocono Sportscar
    Full Name:
    Jim McGee
    Have you checked fuel pressure on this car? you did say you had to reset the inertia switch. my question is why was the switch tripped?

    on the 550, we have had numorous problems with the inertia switch on 550 I think due to the location in the engine bay and proxmity to the coolant tank.

    Maybe time to start checking the basics.

    Best regards, Jim

    BTW Dave,

    I had tried the kit you have for the connectors and the hoses. The kit you made is very complete, the connectors and hoses are top notch. Very good solution for the connector issues for these cars. Liked the tools you included.

    I was very impressed and I will have to call you as I think this is good to do during a major service.

    Regards, Jim
     

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