Another 308 Warm Start Problem | FerrariChat

Another 308 Warm Start Problem

Discussion in '308/328' started by Dinodog, Oct 20, 2009.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    I have looked at numerous previous threads discussing this problem and I have gathered quite a bit of information about how I should go about trouble shooting this problem. I do however,have a question that I have not seen previously addressed.

    My '81 Euro GTBi starts, and runs fine from cold. When attempting to restart with a warm motor the fuel pump appears to be running when the key is in Pos II. It does not do this when cold and I was under the impression that the fuel pump only operated in Pos III and when the motor was running. I have pulled the fuel pump fuse to confim that the noise I was hearing was in fact the fuel pump running. Every prior thread I have seen on this topic suggests that I would need to disconnect the plug on the fuel distibutor in order to activate the pump at this ignition setting. Any ideas on what is normal for my car or what might be going on here would be greatly appreciated!
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,834
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #2 Steve Magnusson, Oct 20, 2009
    Last edited: Oct 20, 2009
    "Normal" for your model is just as you described -- (cold or hot) the fuel pump should only run if:

    1. the key is in Pos III, or

    2. the key is in Pos II and enough air is being drawn into the engine to deflect the airflow metering plate enough to open the safety switch (which is the same as unplugging the safety switch).

    Some things you might try:

    1. When it is having this behavior when warm, unplug the safety switch connector and, using a short jumper wire, connect the two terminals in the wiring harness connector (simulating a "closed" safety switch) -- if the fuel pump then doesn't run with the key in Pos II (and the engine not running), that would indicate that somehow your safety switch is not closing properly when warm, or

    2. Wouldn't hurt to try a different ...101 relay in the relay F "start electro-valve control relay". The way it works is that this relay F is supposed to actuate when the safety switch is closed (and prevent the fuel pump relay from actuating) -- i.e., if this relay F fails (or sticks) in its rest state, it would allow the fuel pump to run when the key is in Pos II (regardless of what the safety switch is, or isn't doing). I note in your OM that they made an error and indicate that relay F is of the ...006 type, but the schematic (and all other F models using this same fuel pump control strategy) shows that it is a ...101 relay.

    Good Hunting!
     
  3. gilligan308

    gilligan308 Karting

    Dec 8, 2008
    141
    S.W.Florida
    Full Name:
    Brian
    Dito ,my 81 did the same thing and found the safety switch slightly deflected when hot. adjusted slight disc alignment no more flooding.
     
  4. GeoMetry

    GeoMetry Formula Junior

    Apr 14, 2008
    471
    Virginia
    Full Name:
    Richard
    I spent a pretty penny fixing this problem. Turned out to be the WUR, which is no longer available. They were able to repair it but I wish I had considered just replacing the Fuel injection and the ignition system with something more modern as discussed in this thread. Someone said and I can not confirm that the parts that are removed can be sold to cover a significant portion of the cost.
     
  5. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    Thanks for the replies guys.This info you have provided is extremely helpful and I really appreciate the comments.
    The previous owner let this car sit up too long and I suspect I will need to go through and check all the FI components. After just completing the belts/tensioners and changing the fluids I am now actually getting to drive the car some ( YeeeHa!) and also figure out what is going to be needed to be fixed next.

    Thanks to Steve's post about air possibly entering the system, I recalled thinking when I previously looked at the air defletor plate that it didn't look completely closed on one side so I went back and carefully depressed the deflector plate and cleaned the seat....there was considerable soot buildup there which may have kept the plate from closing properly and thus allowing the safety switch to operate the fuel pump. I ran the car pretty good today and then shut it off. I could restart the car right away with minimal trouble with the accelerator half way depressed. I then let it sit for about an hour. Upon returning,I was not able to replicate having the fuel pump run with the ignition in Pos II, and the car again would not start when warm. I suspect the fuel system is losing residual pressure.

    Thanks to a tip I picked up in a previous post I was able to get it started when warm after disconnecting the cold start solenoid and depressing (both slightly and briefly) the air deflector plate with the ignition in Pos II. I assume that this procedure bleeds the system of errant air while repressuring the system.

    From what I read in similiar threads, I think I need to look at my check valve as a possible culprit for losing system pressure.

    Anyone want to comment as to whether the WUR is a component that can/should be disassembled and cleaned? Is the WUR a likely culprit in the failure to start warm?
     
  6. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    well..after inspecting my FI components I have discovered that I appear to be missing the air mixture adjustment screw located on top of the fuel distributor. I have an open threaded hole just in front of the safety switch which according to my OW is where the mixture screw should be located...this cannot be good....
     
  7. ME308

    ME308 Formula 3

    Nov 5, 2003
    1,550
    Munich, Germany
    Full Name:
    Michael

    you probably only "lost" the cover/cap screw...

    the "real" adjustment screw is a little deeper down in that hole
    it`s an allen key type...6mm, as far as I remember...
    pretty sensitive

    the hole should be closed, though
     
  8. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    If the adjusment screw is located right in front of the safety switch between the fuel distributor and the air plate and the threaded hole has a about an 1/8 rim around it..then I am missing the adjusment screw and the cover cap if there is one....there is nothing there but a threaded hole..no hex headed adjustment screw to be found..am I looking in the right place for this screw?
     
  9. Brian Harper

    Brian Harper F1 Rookie
    Owner Silver Subscribed

    Feb 17, 2006
    4,078
    San Jose area
    Full Name:
    Brian Harper
    It is down in there a ways. Getting a hex key on that screw takes a long T-handle hex, it isn't sitting right under the hole. I'm not sure you can even see it unless you pull the bottom off of the metering unit. But it is in there.
     
  10. gilligan308

    gilligan308 Karting

    Dec 8, 2008
    141
    S.W.Florida
    Full Name:
    Brian
    if you are loosing pressure have you tested your accumulator? it will leak off through the relief hose back to the fuel tank neck. i could start cold and get stuck if i went somewhere and shut down.i would depress the air disc to start the fuel pump and it would prime /flood and start. my wife would not go anywhere with me because iof it. fixed and starts every time.
     
  11. ramosel

    ramosel Formula 3

    Sep 11, 2004
    1,237
    Meadow Vista, CA
    Full Name:
    R Moseley
    #11 ramosel, Oct 26, 2009
    Last edited by a moderator: Sep 7, 2017
    Dean,
    The adjustment screw you are looking for is deep in that hole. Its actually on the sensor plate arm. You need a long skinny allen wrench to adjust that screw. You go down through the hole in the case, through the switch plate leaf spring and onto the sensor plate arm. The adjustment screw has a tapered top so its sorta "funnels" your tool into the screw head. In this pic you can see the screw. The pin next to it is actually the contact for the switch and it contacts the leaf spring to make the contact for the switch. My pointer tool is showing where mine made contact on the leaf spring which was a bit dirty and corroded and thus not making good contact when homed. The hole in the case should just have a short screw or a rubber plug in it that is removed only for adjusting the screw on the sensor plate arm.

    Rick
    Image Unavailable, Please Login
     
  12. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,834
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #12 Steve Magnusson, Oct 26, 2009
    Last edited by a moderator: Sep 7, 2017
    Here's a drawing from one of the K-Jet WSM showing how the adjustment screw in the Arm that Rick showed is located below the access plug hole:
    Image Unavailable, Please Login
     
    Saabguy likes this.
  13. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    Thanks to your ( and Steve's) post I was finally able to locate the head of the adjustment screw. The screw is tiny and hidden from sight.

    I have installed a replacement screw at the opening. This, in itself should change my A/F mixture although I do wonder how much air could be drawn through this small access hole. I will try and see if during a warm/hot restart I can replicate having my fuel pump run again prior to starting in Pos II again. The air plate might be out of adjustment, as was the case for Gilligan's 308.
     
  14. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    I know that this may seem invasive to this thread, but, please make sure that you remember to completely remove you adjustment hex wrench between each adjustment turn B4 you rev the throttle because there is that cute little arm half way down the hole that you do not want to bend. It's just one of those simple little nuances that can make or break a week-end. I hope that this is of some value, and that it's not considered rude to inject here..Jacques.
     
  15. rockford

    rockford Karting

    Jan 23, 2009
    54
    houston, tx
    Full Name:
    rockford woods
    Steve, where do you get drawings like this one? I have the yellow Bosch manual and have ordered another book, but have not seen some of the drawings you come up with relative to the CIS system Sure wish I had them.
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,834
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #16 Steve Magnusson, Oct 29, 2009
    Last edited: Oct 29, 2009
  17. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    OK..I drove it today and got it nice and warm....recranked it right after I shut it off and it would crank with hardley a problem...came back and tried to re-crank after about an hour and it would not start...even with some gentle pushing on the air plate with the ignition on. I was trying to be careful not to flood the motor. Three hours later I was finally able to get it started and drove it home. When I got it home I left it running with the engine lid open. When I shut off the ignition I detected a faint hollow thumping sound coming from the area of the fuel pump. Probably made about 5 or 6 thumps...Is this possibly the check valve or the accumulator making this noise? I have no fuel coming out of the accumulator overflow pipe. I'm thinking about replacing both of these parts. Seems like I am losing residual pressure to quickly
     
  18. Brian Harper

    Brian Harper F1 Rookie
    Owner Silver Subscribed

    Feb 17, 2006
    4,078
    San Jose area
    Full Name:
    Brian Harper
    My guess is the thumps are the fuel accumulator spring and diaphram relaxing. This means that the fuel pressure is going away. Not many places it can go: a leaky injector, a leaky fuel pump check valve or a leaky accumulator. You say the accumulator isn't leaking, so that leaves injectors or check valve.
     
  19. Dinodog

    Dinodog Karting

    Sep 2, 2009
    78
    Birmingham,Alabama
    Full Name:
    Dean Matthews
    I decided to replace the fuel pump since my original fuel pump had the internal check valve which I suspected to be contributing to my residual fuel pressure loss. I ordered a new replacement fuel pump from Autohaus AZ for a 450 SL ($45,which included a new external check valve). Larry Fletcher at CIS Flow Tech in LA ( Lower Alabama) is THE man for CIS issues and was extremely gracious with his time ,knowledge, and resources in helping me make the new parts work for my application. In updating the fuel pump it is necessary to replace the factory steel lines connecting the pump with the accumulator with new lines and fittings. I could not have done the upgrade with out Larry's assistance.

    I have driven the car hard and gotten it warmed up to varying operating temps and let it sit for varying lengths of time before attempting to restart it. It has restarted on all occassions effortlessly. It appears as though the replacement of the check valve has solved my 308's warm starting problem. Many thanks to everyone who helped me trouble-shoot this problem, especially Steve and Larry!
     
    Saabguy likes this.

Share This Page