308 anti-roll bars: any solution besides Saner? | FerrariChat

308 anti-roll bars: any solution besides Saner?

Discussion in '308/328' started by greg328, Oct 27, 2009.

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  1. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
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    Greg
    #1 greg328, Oct 27, 2009
    Last edited: Oct 27, 2009
    I have a 77 GTB, with fat Saner bars front and back. Today I went around a right-hand corner, after heavy braking, and the right lower control-arm roll-bar mount snapped off! The Saner rear roll bar is too narrow, causing the uplink to be too angled, causing too much stress on the outer control arm mount. The uplink is just dangling on the bar.

    Couple questions:
    A) Is it kosher to weld the little mount stud back onto the control arm? The break was clean, part appears to be re-useable. No reason a new weld wouldn't be even stronger than the factory one, right?

    B) I need a wider control arm to take the stress off of these mount points. Anybody besides Saner out there making fat anti-roll bars? I read a recent thread where there was some talk of s few guys on here maybe making some sets, but it hasn't happened yet due to liability concerns. Any updates on this?

    Thanks in advance!
    Greg
     
  2. Mike C

    Mike C F1 Veteran
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    Aug 3, 2002
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    Absolutely. I had that done to mine several years ago and it's been fine since.

    You know you can use some spacers to help somewhat with that heim-link angle. It's not the right way to do it, but a least it can make an improvement.
     
  3. greg328

    greg328 F1 Rookie

    Nov 17, 2003
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    Thanks Mike, I was hoping you'd respond. I believe my front Saner bar came from you, forget where I got the rear one..

    I think I have spacers already on the rear uplinks, I'll check it out in a minute...

    Are you aware of any other guys making these 308 bars?

    Thanks,
    Greg
     
  4. Mike C

    Mike C F1 Veteran
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    LuckyDynes was talking about it... I don't know if he did, and I don't know of anyone else making them. I don't even know if Saner is still in business... their sanerperformance.com website is merely 'parked' when I went to check just now, but Google's cache from 20 days ago shows their site as being active then, with email contact info as [email protected] with phone as 772.324.1339

    I always thought that it was a bit strange that if these were specifically designed for 308s, that they weren't sized slightly differently. But they certainly make a difference that you can FEEL, and it feels GOOD. :p
     
  5. TURBOQV

    TURBOQV Formula Junior

    Mar 6, 2003
    838
    NV and Utah
    #5 TURBOQV, Oct 27, 2009
    Last edited: Oct 27, 2009
    I have Saner bars too. Be advised that there is an interferance problem at full lock with the bars and the tie rod. I was under boost and full right steering and heard a violent pop and subseqnently poor steering and alignment. Further investigation revealed the interference problem. I have talked about this with LuckyDynes and he agrees there is a problem. I have not heard of Saner making iimprovements to their bars? I talked to Bob Norwood's fabricator and he said he could do the bars. He made my rear 288 style rear control arms for my 308. Normal driving is ok but i dont want to take another chance with my new suspension.

    Cheers
     
  6. Mike C

    Mike C F1 Veteran
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    #6 Mike C, Oct 27, 2009
    Last edited: Oct 27, 2009
    With mine, that doesn't happen at full lock unless it's also full droop... I'd have to be flying through the air with the steering wheel not pointed straight! At that time I have much more serious concerns to deal with :p

    By the way, I think I might have been the first to voice that concern on the Saner bars here in FChat, in this thread http://www.ferrarichat.com/forum/showthread.php?t=39712 starting with post #47 and continuing in #49. It appears it's not really the anti-roll bars that are the problem... it's the replacement/upgrade shocks that allow more drop than the factory Konis did (see #49 as mentioned)
     
  7. greg328

    greg328 F1 Rookie

    Nov 17, 2003
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    Mike,
    Were you able to weld the bar mount to the control arm in situ? Or did you have to remove the lower control arm?

    I can remove it if need be, and probably will anyway, just wondering how you did it!

    Thanks,
    Greg
     
  8. TURBOQV

    TURBOQV Formula Junior

    Mar 6, 2003
    838
    NV and Utah
    It happened on the stock suspension not the Qa-1 setup. In my case, It is the design of the bars. I had no interference with the stock sway bars and drove the car in the same corner under boost at full lock many many times and i was not flying through the air!

    congrats on reporting it first.

    Cheers
     
  9. Mike C

    Mike C F1 Veteran
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    I don't know... my mechanic had the car. I suspect he had a welder come and do it on the car, but I don't know for sure.
     
  10. Mike C

    Mike C F1 Veteran
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    Hahaha :)
     
  11. Mike C

    Mike C F1 Veteran
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    That's actually quite interesting. Yes, the design of his 'standard' sway bar was slightly different than the one he made to exactly match my stock bar. It's that stock-bar remake that Greg has. I'm surprised it would cause issue with the otherwise stock suspension.
     
  12. greg328

    greg328 F1 Rookie

    Nov 17, 2003
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    Thanks Mike, I hope to be able to get it welded while the control arm is on the car. Pain in the azz to take it off...

    Greg
     
  13. TURBOQV

    TURBOQV Formula Junior

    Mar 6, 2003
    838
    NV and Utah
    More than interesting! I guess i have the "STANDARD" bars than? I will get another one made from someone who can do it correctly. I got my bars from Tristram in 2004 i believe? I dont know where that falls in the Saner production? all the other aftermarket sway bars I bought for various cars never had interference problems.

    Cheers
     
  14. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
    2,150
    way north california
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    chris morse
    I too bought my Saner bars from Tristram. I doubt i would have been able to get them built or shipped without his help.
    Upon receiving the bars, i al so noted that they were too narrow for the rear suspension and that this would cause the vertical drop links to slant significantly outward to their top mount o the a arm. This angling of the drop links was AFTER installing Saners very thinwall sleeves to help the links approach vertical. The sleeve wall thickness is something like Maybe .020 - THIN. I was and am concerned about chrushing the sleve during tightening, which was why i requested BUT never got a torque spec for attachment.
    My front bar links bottom spherical joints had holes too small to fit over the stock bar mount. I called but got no response, so i reinstalled the set i had earlier built to fit another bar.

    Back to the rear fitment problem, I think the solution to getting the link vertical is to incorporate "safety washers", as used by most formula cars to keep the link from seperating totally from the attachment. This washer, shaped like a cone would do a much better job of spacing out the lower end of the link. If it could be sourced long enough, (roughly 3/4-7/8ths), this should make the link vertical.

    Obviously anyone with a lathe could turn a sleve with a taper on the end to prevent binding during operational misalignment - and i believe Sean did just that. But it would be nice if there were a safety washer that could do the job off the shelf.

    With regard to the reattachment of the lower arm bar attachment, i wonder if a bit of reinforcement would be possible, like an extension of the bar across to the front of the lower arm, sprengthening both the mount and the arm.

    I am looking forward to trying the rear bar on full "hard" to reduce some of the power on understeer.

    chris
     
  15. greg328

    greg328 F1 Rookie

    Nov 17, 2003
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    Chris,
    Great post, great ideas. I've decided to remove the control arm to facilitate the weld. Removes the car from any possibility of damage during the process. I like your idea to reinforce the bar mount across the control arm. I always looked at that and thought it was a bit spindly, for all the force subjected to it.

    I also will be needing to orient the uplinks to vertical--am wide open to suggestions/parts from you guys!

    Greg
     
  16. spang308

    spang308 Formula Junior

    Jul 17, 2004
    893
    York, PA
    Chris,
    You really should increase your rear spring rates 50 pounds or so to counter your power on understeer. Stiffening the bar may do it albeit less effectively.

    Spang
     
  17. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
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    Hi Greg,

    Here is a photo, i think , of Sean's spacer. Notice the stout diameter of the spacer and the taper machined on the end so the spacer won't interfere with the link on misaglinment.

    It still looks like it is tilted out a bit, so i would think a longer spacer would be the answer, along with a longer bolt. I know this puts an additonal torsional load on the bar, but what the leck, it is spring steel.

    With a stouter bushing, you can really tighten the bolt. The thin sleeve that saner provides doesn't look like it is going to be happy getting torqued to anything more than about 40 foot pounds.

    hth,
    chris
     
  18. greg328

    greg328 F1 Rookie

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    Chris,
    You forgot to post the photo!!

    Greg
     
  19. greg328

    greg328 F1 Rookie

    Nov 17, 2003
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    Mike/Chris,
    Can either of you offer more details regarding what type of spacers exactly are you using to bring the uplink to vertical? Also, what bolt length are you guys using?

    Even more important--is bringing the uplink to vertical really going to reduce stress on the control arm mount point? I guess this involves analyzing the load differences on that mount point as the link's orientation is moved? Less stress if perfectly vertical???

    Thanks, photos welcome!

    Greg
     
  20. chrismorse

    chrismorse Formula 3

    Feb 16, 2004
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    #20 chrismorse, Oct 30, 2009
    Last edited by a moderator: Sep 7, 2017
  21. greg328

    greg328 F1 Rookie

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    Thanks Chris, good photo.
     
  22. mk e

    mk e F1 World Champ

    Oct 31, 2003
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    Interesting that the rear bars are too narrow….but I think I can tell you way they are that way. When you put the widest tires and wheels that fit in the stock wheel well you quickly learn that the rear sway bar hits the edge of the wheel. Mine’s been off the car since I did the wheel change 5 or 6 years ago. I bought some rod ends and short Nyloc nuts that I’m pretty sure would let me cut enough off the end of the bar to get it to clear the wheel, but I’ve been too busy to try it. A slightly narrower bar is exactly what is required.

    Honesty, with the stiffer springs all around , the stock bar on the front and no rear bar the car seems pretty well balanced and as I was already struggling with grip issues in the rear out of turns I never made the time to fit the rear bar thinking it would only hurt the grip problem. I’d like to get a stiffer bar on the front, maybe a touch softer springs in back and get a rear bar back on the car…..if I ever get the engine running.
     

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