BB going back together | Page 5 | FerrariChat

BB going back together

Discussion in 'Boxers/TR/M' started by Newman, Jul 24, 2011.

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  1. JTR

    JTR Formula 3
    Owner

    Apr 26, 2005
    1,502
    in a house
    Full Name:
    John
    Woowzo, looks nice!

    What did you do with the carbs? Do a normal rebuild or rebush the shafts, etc?

    John
     
  2. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,516
    Canada
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    Newman
    #102 Newman, Nov 17, 2011
    Last edited by a moderator: Sep 7, 2017
    The castings

    They were rebuilt twice before the car came to me. The shafts were clicking at idle o they were sent out again to have bushings and one shaft replaced. I went through them and recorded jetting and so on.

    Almost ready to fire. Need to install the plug wires, 3 headers, muffler and a few odds and ends. Doing a lot of janitor work here, missing several brackets for the main starter harness and fuel line by the a/c compressor.

    Header color was a tough one, NOS ones are painted black so they dont rust on the shelf but then the paint burns off and they're bare after that. I opted to go back like NOS but I used header paint so it will last.

    Before photo at the end.
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  3. guitnwithit

    guitnwithit Karting

    Jul 16, 2009
    54
    so, everything is painted, right ? it looks so much cleaner when all the aluminum castings are a uniform colour, like you've painted them on this motor...nice job. "
    I like the Cad plate on all of the fasteners, Is it just the camera flash or is it a little too brown?
     
  4. guitnwithit

    guitnwithit Karting

    Jul 16, 2009
    54
    On an expensive engine like that I would make sure to put a new thermostat on, Or maybe that is, sorry just looks a little old.
    But for the money it is very cheap insurance.
     
  5. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
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    Newman
    It's the flash. Ive taken pics both ways before and the difference is great. The boxer engines as well as vintage engines were painted as was the gearbox. The gearbox itself looks to have been painted that olive green inside and out presumably to seal it from leaks and lock in sand particles then painted silver.

    Thanks for the advice but it's a new stat you're looking at.
     
  6. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
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    Newman
    #106 Newman, Nov 17, 2011
    Last edited by a moderator: Sep 7, 2017
  7. Gleggy

    Gleggy Formula 3
    Silver Subscribed

    Sep 22, 2004
    1,609
    Land of Oz
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    Gleggy
    Those side panels look a bit grubby Paul. Scotch brite will bring them up?
    MG
     
  8. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
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    Newman
    I was going to replace them but this guy that promised me new ones dropped the ball and they're still sitting in Brisbane :) the next one will get new ones.
     
  9. Gleggy

    Gleggy Formula 3
    Silver Subscribed

    Sep 22, 2004
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    Yeah don't ya just hate it when blokes tell you they'll send you things and just never get to it.

    LOL
     
  10. Cruiser

    Cruiser Rookie

    Jan 21, 2011
    42
    Kalahari, RSA
    Full Name:
    Nico
    Hi Newman, what is the estimated cost of this rebuild to date? I will respect it if you don't want to discuss on an open forum.

    With the titanium conrods from the 512M costing a staggering $751.45 EACH (and you need 12), that is a hefty price for conrods alone.

    How did the price of the JE pistons (I presume they are the same for the 512 BB and 512M?) compare with the OEM 512M's pistons price wise? With the 512M's pistons costing around $359.23 each.

    The cost of parts alone are very hard to digest and is giving me nightmares.

    Apologies for all the questions mate..........
     
  11. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,516
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    Newman
    I bought the rods used, they needed to be rebushed on the small ends which was no big deal. They checked out otherwise. Cost me $1500 for the set which I know is an amazing deal.

    Pistons are custom and start at $160 a piston but you never just go with the base price because ring selection, lightening slots, hand polished domes, pin options, anti-scuff coatings etc all add to the cost.

    Its safe to say that if you had a gearbox and engine rebuild on a carbed boxer you could (and would) easily exceed $50K depending on whats damaged.
     
  12. mrp_e

    mrp_e Formula 3

    Dec 19, 2003
    1,007
    Between Coachella Valley & Motor Valley
    Full Name:
    Bill
    you're an artist, it's amazing to watch this boxer puzzle come together.
     
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  13. Newman

    Newman F1 World Champ
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    Dec 26, 2001
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    Thanks but I never took pics of the finished product! I was pressed to get it done before the weather turned so I was more concerned about delivering the car. I may have some on my cell phone I can upload or ill take some when I see it next week, I have to look at a F2000 thats in the same garage as the boxer.
     
  14. Newman

    Newman F1 World Champ
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    Dec 26, 2001
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    Newman
    #114 Newman, Dec 20, 2011
    Last edited by a moderator: Sep 7, 2017
  15. ivo73

    ivo73 F1 Rookie
    Consultant

    Mar 3, 2005
    3,479
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    Ivo Pucci
    interesting pictures !!
    great .
    does we could know wich s/n have the BB with this rebuild to prefection engine ?
    thank you in advance .

    Ivo
     
  16. F1111

    F1111 Rookie

    Jun 12, 2008
    29
    GTA
    Full Name:
    Brian
    So, i suppose that's the question then, isn't it ?

    Understood on the pressure to deliver, but after starting this thread as a tribute to yourself, you've sort of abandoned it and left us hanging.
    What were your results ? How did it run ? There's a bit of an obligation to see it through now, isn't there ?
    Or is the owner an F-chatter ? Can he join in and share his thoughts ?

    What about the Dino project you referenced ? Was that project completed ?

    Thanks
     
  17. Newman

    Newman F1 World Champ
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    Dec 26, 2001
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    The car runs great! I love the sound of the muffler system I just wish I knew the brand as it has no identification anywhere. The pressure to deliver was the weather, we have about 8" of snow outside and the car is keeping warm at the owners place. It'll be back around may for suspension, tires and refinish the rims then I'll verify final setup of the carb jetting. Looking forward to it, sorry I can't tell you anymore!
     
  18. Newman

    Newman F1 World Champ
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    Sorry Ivo I don't want to give out the chassis info (got your email as well) without permission.
     
  19. Peter Lawrence

    Jul 6, 2025
    4
    Full Name:
    Peter A Lawrence
    am looking for some technical dimensions to base a 1/3.33 scale model of the 512BB engine,
    one dimension that would really help is the crankshaft main bearing and journal diameter
    another is the intake and exhaust valve diameters, and overall length
    thanks,
    sincerely,
    Peter A Lawrence, San Jose, CA.
    (you can see how serious I am by searching youtube for "lawrence merlin v12 first pop",
    yes, that's a running 1/5.4 scale v12 model engine, with 4-valves-per-cylinder, that I
    designed and built from scratch out of bar-stock)
     
  20. Santiago Montenegro

    Dec 14, 2009
    4,776
    Caracas
    Way cool!
     
  21. ago car nut

    ago car nut F1 Veteran
    Silver Subscribed

    Aug 29, 2008
    5,521
    Madison Ohio
    Full Name:
    David A.
    I built 1" live steam locomotive from bar stock. Currently building 1.6" scale live steam pacific for my 5 grandsons.
     
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  22. Peter Lawrence

    Jul 6, 2025
    4
    Full Name:
    Peter A Lawrence
    can someone please explain what's going on in the photo in post #45 with regard to the intake ports (and spark plugs)

    its clear from the access ports for the conrod big end bolts that the left bank is leading and the right bank is trailing
    (IE left and right conrods are on the same crankshaft pin and the left one is ahead and the right one is behind)
    you can also see this in the 3rd photo in post #1, the left head studs are ahead and the right head studs are behind

    but you see the opposite with the intake ports, the right bank is leading and the left bank is trailing

    and a google images search shows quite definitively that the spark plugs on the left bank are ahead of the intakes,
    while the spark plugs on the right are arears of the intakes, and the 5th photo in post #1 shows the piston crown
    has valve cutouts that seem to be offset from the center (to make space for the spark plug ???)

    what's really going on with these heads, are the intake ports angled such that for cylinders that are forward (left bank)
    the port exits the head rearward, and for cylinders that are rearward (right bank) the port exits the head forward,
    that all seems weird, but so far I've only generated transverse cross section drawings, maybe this will be clear once
    I generate some longitudinal drawings...?...

    Flummoxed in San Jose,
    Peter A Lawrence.
     
  23. Peter Lawrence

    Jul 6, 2025
    4
    Full Name:
    Peter A Lawrence
    I found the first drawing on an eBay site as part of a preview page of a "512 TR users manual"

    and I found the second drawing in the book I bought "Boxer, the Ferrari flat-12 racing and GT cars"


    so I've taken some measurements from each and compared the measurements to the
    distance from the crankshaft center to the line between the cam shafts (those are clearly
    located in both drawings)

    some measurements, converted to ratios, match well:
    height of block (horizontally for a flat engine), and height of head (again horizontally) match well
    but some measurements, converted to ratios, don't match well:
    separation between the dual cam shafts (vertical), and separation between intake and exhaust ports of the heads (vertical)

    the first drawing (512-TR) is for sure a TR because it has a spark plug in the center of the QV head,
    but its stroke to bore ratio is wrong, so not sure how trustworthy this drawing is

    the second drawing that came from the book could be either a 365 or a 512, its pretty ambiguous
    as the book really wasn't about the engines it was about the cars, the drivers, and the races (sadly).
    so I don't know if I trust it either.

    since the 512-BB is only a 2-valve engine compared to 4-valve for the -TR, I should not be too surprised if
    the angled-ness of the valves changed for the -TR and also the overall width (intake-to-exhaust width (vertical))

    but I'm still not willing to assume the second drawing is actually a 512-BB, and not a 365-BB,
    without some other confirmation. additionally since the second drawing is not a cross section
    I have no idea what the bore (and stroke) is in relation to the block and head heights (horizontal)

    this chat has a lot of great photos of a 512-BB engine, but bore and block/case height are perpendicular
    so a photo won't do it, I need an actual physical measurement

    anyone got any suggestions on how to resolve these issues ???
    TIA
    Peter A Lawrence, baffled in san jose...
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  24. mrp_e

    mrp_e Formula 3

    Dec 19, 2003
    1,007
    Between Coachella Valley & Motor Valley
    Full Name:
    Bill
    I need these as large posters in my garage.
     

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