Mondial 8 Service | FerrariChat

Mondial 8 Service

Discussion in 'Mondial' started by adamae82, Jan 10, 2012.

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  1. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    Hi folks, as the title implies, I am now starting the work on my new to me Mondial 8.

    I ordered the belts, bearings and water pump from Superformance and will be installing them this weekend.

    I have replaced all trunk, engine lid and front bonnet struts with Monroe # 901336, rated for 80 lbs. ($16/pc.). The flange that attaches to the pivot rod is a little thinner and added washers to fit. Engine lid opens automatically when accessed. Very happy with the result.

    I have ordered a Harada MQ 1 semi automatic antenna and will be installing that as soon as it comes. I am also replacing the dated Kenwood cassette player with an Alpine CD unit for "occasional use".

    I will also be replacing all fluids.
    Coolant - Prestone Dex-cool
    Engine Oil - 10W50 "Dino" as per manufacturers recommendation. Any suggestion with the brand?
    Gear Oil/Transmission oil - 75W90 Synthetic. I am thinking Lucas brand. Anybody had use this? I tried sourcing out Redline but cannot locate supplier in Toronto. I do not have the 1st to 2nd cold issue.
    Brake/Clutch Fluid - DOT4

    All belts will also be replaced. Gates 7208 and Gates 7261. Smog pump had been deleted by PO.

    I am also considering HT wires replacement. I'll probably use Accel 4040R 8mm. Spark plugs will be Bosch W 7 DS.

    Filters are as follows:
    Fuel Filter - Purolator F64857
    Oil Filter - Fram PH2804-1

    I have posted all available part number so other members can give me a suggestion on better products or correct me if numbers are incorrect.

    I'll try to document the process and post it.

    Hoping that all goes well and no surprises.
     
  2. sjmst

    sjmst F1 Veteran
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    Subscribing!
     
  3. TheMac

    TheMac Formula Junior

    Sep 5, 2009
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    Alberta
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    Jon Mac
    Since you posted the part numbers, lots of F-car guys steer clear of the Fram filters as an inferior part. Search the 308/328 forum for "fram." Better choices (IMHO) are the UFI 2316202 or the Baldwin B253. When I bought my Mondial, it had the UFI, I have replaced it with Baldwin ever since. I believe there isn't much in it between the two, but Baldwin was half the price of the UFI.
     
  4. Wade

    Wade Three Time F1 World Champ
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    Mar 31, 2006
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  5. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    #5 adamae82, Jan 15, 2012
    Last edited by a moderator: Sep 7, 2017
    As planned, I started the timing belt process last Friday at 8:00PM. I followed Birdmans tutorial and everything was going good until removing the water pump. All of the bolt came out easy except 1. The dowel had rusted out and seized in the bolt. The bolt snapped leaving the stud into the block and water pump housing.

    All possible solution was exhausted and the only way that would come out is by drilling 4 holes on the top on the water pump housing and spraying the hole with penetrating oil and heating the underside of the housing. A slit had to be made to the housing to allow movement. After 7 hours of agony, the housing finally broke loose and was able to remove the broken bolt. Slit made will be welded. A new dowell will also be installed. It is recommended to apply "never seize" on the non threaded part of the bolt to avoid rusting. Do not apply the "never seize on the thread as will affect the torque setting.

    I also discovered that the crankshaft seal is leaking and will be replaced prior to reassembly. Anybody know the part number?

    The by-pass hose is full of gunk and will also be replaced.

    I will check all suggested "while you're in there area" and repair/replace as needed.

    I'll post progress as soon as I have all the parts to install.

    Enjoy.
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  6. Tim Simpson

    Tim Simpson Rookie

    Dec 8, 2011
    24
    York. UK
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    Tim Simpson
    I would also check the bearings for the lower timing belt pulleys as one of mine has collapsed. You will need to remove the crankshaft pulley and the lower cam pulleys and then remove the drive box. The bearings are on superformance and are very cheap but it will be expensive if they break!
     
  7. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    Thanks Tim, I will order the parts and replace it while it is still open.
     
  8. dandpl

    dandpl Karting

    Jun 9, 2011
    64
    Hi

    Am i right in thinking that those Monroe supports will fit a 1983 Mondial QV as well if so that is a result.
     
  9. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    Hi dandpl, yes the Monroe will fit all struts support in a Mondial. I might have to put additional washers to keep it in position.

    The Gates belts part number are as follows: (printed on the belt) Gates 7M975 USA11FF and Gates 11M925USA OKK. A/C belt is for Aspera compressor.

    I am still waiting for some parts and the repair will proceed. I'll post any progress.
     
  10. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    #10 adamae82, Feb 29, 2012
    Last edited by a moderator: Sep 7, 2017
    Just an update. I am near completion of the service and had been searching for an air filter.
    I found out that the air filter for the Caliber will fit the Mondial. Part No. WIX 49192.
    The uppermost filter is an original Ferrari filter. The bottom picture is the replacement one.
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  11. soucorp

    soucorp F1 Rookie

    Sep 20, 2011
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    #11 soucorp, Feb 29, 2012
    Last edited by a moderator: Sep 7, 2017
    I just replaced mine with the K&N performance filter $70: http://www.ebay.com/itm/33-2662-K-N-Air-Filter-FERRARI-MONDIAL-8-3-2-V8-1985-88-/170646514092?pt=Motors_Car_Truck_Parts_Accessories&vxp=mtr&hash=item27bb5329ac#ht_1337wt_1139
    K&N’s replacement air filters are designed to increase horsepower and acceleration while providing excellent filtration. These filters are washable and reusable and are custom designed to fit into your existing factory air box. Million-Mile Limited Warranty™ and will be THE LAST AIR FILTER YOUR VEHICLE WILL EVER NEED.
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  12. Valenzo

    Valenzo F1 Veteran

    Dec 4, 2010
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    I tried one on my Benz and it caused my MAF to fail, so I'm back to paper but I guess on a Ferrari it may be fine.
     
  13. LOLAF1RACER

    LOLAF1RACER Formula Junior

    Jun 2, 2007
    497
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    Andy
    I tried these and was told to remove them immediately and put the paper factory air filter back in , many threads on this . Apparantly the oil that coats the filter finds it way downstream onto the maf sensor . Just sharing ......
     
  14. soucorp

    soucorp F1 Rookie

    Sep 20, 2011
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    Yikes, I have been using K&N filters for over 5 of my cars in the past and never had any problems. I have had it in my 3.2 for 8 months now and everything is fine. But I will read the threads. Thanks.
     
  15. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
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    Al Peralta
    Just for reference, the WIX filter cost me $7.00. Put it in and once dirty, take it out and put a brand new one in. No cleaning and maintenance. Just my .02 cents.
     
  16. rob

    rob F1 Rookie

    May 22, 2002
    4,284
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    I agree I have been told by many fcar gurus to stay clear of the fram.
     
  17. soucorp

    soucorp F1 Rookie

    Sep 20, 2011
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    After researching the forum threads on K&N filters and MAF sensor problems, this is what I have concluded:

    The problem of the MAF sensor going bad is due to owners after cleaning their k&n air filter, spray too much oil on it and can foul up the MAF sensors and cause the CEL to light up.
    I don't ever spray or add oil to my filters, just tap it to get the dirt out. Also I don't drive on dirty air roads so I am not going to worry about it. My K&N has never let me down yet in my Mondial, 911, Z cars, or Miata, so I will keep in it.


    read more on this thread here.
    http://ferrarichat.com/forum/showthread.php?t=353645&highlight=MAF+sensor+k%26n
     
  18. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    Mike, K&N filters need the oil to function properly. It is the oil that is essential to make the filtration process effective. No oil means none or very little filtering of particles that will make its way to the fuel system and engine. This is of no way persuading you to change the filter. Just for information purposes only.
     
  19. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    #19 adamae82, Mar 1, 2012
    Last edited by a moderator: Sep 7, 2017
    Thanks for the heads up. After reading all the thread regarding Fram, I bought a Bladwin B253 filter.
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  20. Valenzo

    Valenzo F1 Veteran

    Dec 4, 2010
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    I agree Mike. I never oiled mine, it was straight from the box, is it a coincidence that my MAF failed shortly after? Maybe but after I replaced it, I went back to paper for peace of mind.
     
  21. soucorp

    soucorp F1 Rookie

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    #21 soucorp, Mar 1, 2012
    Last edited: Mar 1, 2012
    Ted,
    LoL, I think your particular filtered came with extra oil, prob from the person at the factory who over sprayed -a fluke I would think. Like I said, I had my k&n filter in my 3.2 for over 8-9 months now, never had any problems with the engine and I've put 2k miles on it since. I will however, take it out and look at it again for excess oil but don't remember seeing any when I put it in. I do prefer the performance air filters to the stock ones given a choice. Thanks for your input.
     
  22. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    No (electric) MAF sensor on a 3.2 (but there is on a t) -- still not great to get the (mechanical) airflow metering device in a 3.2 oily so go easy on the lube.
     
  23. soucorp

    soucorp F1 Rookie

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    #23 soucorp, Mar 1, 2012
    Last edited: Mar 1, 2012
    Thanks Steve, details are everything when diagnosing a problem!
    Good to know with all of the opinions out there on this topic, hard to determine what is what.
    I will check my air filter again for extra oily bits but I never oil them, only how they came new in a box.
     
  24. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Yes, this is not a "one-size-fits-all" situation. I'd have no hesitation at all using a K&N on a carbed car as there's always enough fuel vapor in the airbox/venturi/throttle plate areas to keep things "washed" clean. Our K/KE-Jet models shouldn't have too much of a problem, but if the airflow metering plate and funnel get an oily coating they might retain dust/grime a bit as there's minimal fuel vapors in that area. The later models with hot-wire MAF (e.g., Motronic) are definitely at more risk for trouble IMO.
     
  25. adamae82

    adamae82 Karting

    Nov 22, 2011
    175
    Toronto, Ontario
    Full Name:
    Al Peralta
    #25 adamae82, Mar 2, 2012
    Last edited by a moderator: Sep 7, 2017
    The water pump housing repair completed and already installed.

    As mentioned, the car sat for 4 years and to be on the safe side, I decided to do the timing belt change. This turned out to be a wise decision as the tensioner bearing is on it's way out. The inner race fell out when the bolt was removed. The crankshaft seal , cam drive pulley bearing are both leaking. The bearing of the water pump also fell out when removed and also leaking.

    The timing belt is contaminated due to the numerous leaks.

    After changing the cam drive pulley bearing and completing the install, I discovered the cracked nut. A new nut will be installed.

    New timing belts , tensioner bearings, water pump are all in place.

    More work to go.
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