Ferrari 328 electrical issue | FerrariChat

Ferrari 328 electrical issue

Discussion in 'Technical Q&A' started by waelsamman, Mar 8, 2012.

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  1. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    I have 1988 328GTS. Sometimes after driving the car, I switch off the engine, and all of a sudden all electricals switch off completely, as if I had no Battery. Even the Radio resets. I touch nothing and a few minutes later everything comes to life again. can someone please help. I live in Dubai, and I need to guide a mechanic on where lies the problem. I must say that it happens more often when I switch off the engine while my door is open. Maybe it has nothing to do with it and just my imagination. I have a feeling it is a groun issue, but can someone guide me on where those ground connections are and which one is most likely to be the culprit?
     
  2. DGS

    DGS Seven Time F1 World Champ
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    I think we need a bit more information. When you say all electricals switch off, if the car is already turned off, what electricals are we talking about?

    Does the car ever hesitate when you're driving it, as through you had a momentary electrical loss?
    A mechanical connection issue might happen more when moving than when stationary.

    How long after you switch off does this occur?
    (Possible thermal expansion/contraction issue on a connection.)

    From what you say, it sounds like you might be having a thermal issue somewhere.

    When I bought my 328, I had an issue where the car wouldn't be able to turn over, about a half hour after shutting down.
    It turned out to be the battery clamp binding.
    After the battery and clamp had been heated by the radiator, after shut down, the battery post would contract faster than the battery connector, and the connection would get loose.

    This didn't show as complete electrical failure, but it acted like a weak battery. (It would run lights, just not the starter.)

    Filing down the battery connector clamp and adding some electrolyte gel solved it. 12 year later, it hasn't given me trouble since.

    But there are other connections that might have cool-down differential contraction rates. Such as where the battery connects at the starter.

    And I presume you checked the battery disconnect near the left front headlight?
     
  3. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    Thank you for taking the time to reply. When the door is opened, I switch off the ignition and suddenly the light of the interior cabin also go off. I try to switch the ignition back on and there absolutely no power. The car is completely dead. Nothing switches on for a while. Then it comes back to life by itself a few minutes later and I can start the engine switch the radio on, etc... I know it is strange and does not happen every time. That is why it so difficult to figure out because I only have those few minutes to diagnose and I don't know when it is going to happen next.
     
  4. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    I did check the battery connection and file it down along with the battery terminal and tightened the screw. That didn't change anything. However I have not checked the battery disconnect. How can I do that?
     
  5. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
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    Wael Samman
    One more thing. When the problem occurred last time, I removed the red connector that goes to the fuse box and there was power there.
     
  6. RGigante

    RGigante F1 Rookie
    Owner Project Master

    Nov 1, 2006
    2,874
    Portugal
    I would check all battery connectors, including the battery cut-out.
    Then check all connections at the fusebox and the fusebox itself. Problems in the fusebox with a 328/Mondial/Testarossa/F40 are a matter of when, not if .....
     
  7. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    Dear DGS

    I've just checked the connection next to the left headlight and i did feel like it wasnt inserted as tight as it should. I must say the ferrari in Dubai adjusted my left headlight a few days before this problem surfaced. I inserted it now properly and went for a test drive. The car was totally fine... even the dash lights seemed a bit brighter than before, and the engine appeared to be running smoother.... maybe im imagining, but I'm pretty sure that the problem was that switch you told me about.... I owe you a big thank you.....
     
  8. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    One more thing.... Ferrari Dubai had the cars for 3 days to check this electrical issue and were not able to find anything and kept demanding more time... Useless.... Would it not be ironic that certified mechanics had the car and could not figure out the problem, yet you live thousands of miles away, never saw the car and managed to point out to me what the problem might have been..... interesting
     
  9. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    Gracias RGigante tam bien
     
  10. andyww

    andyww F1 Rookie

    Feb 7, 2011
    2,775
    London
    The diagnosis fits the symptoms exactly because if that connector contact became loose with the car running, it would continue to run, powered by the alternator. The problem would not surface until you stop the engine, which is exactly what you had.
     
  11. maestro8

    maestro8 Formula 3
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    It may be better to replace or remove the battery disconnect altogether. I can guarantee you it will fail sooner than later.

    I cannot speak to your mechanics, but I've had my car in a very reputable shop for electrical issues and it took them quite some time to complete their work. Remember that there are several kilometers of wiring inside our cars and maybe a hundred connectors, and failures can occur anywhere. These can be the most difficult problems to diagnose.
     
  12. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
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    Did your car ever have an alarm system installed? If there was an old alarm system and it was disconnected, but not entirely removed from the electrical system, it could be causing the problem.

    Of course, you should also check the ground cable from the battery, make sure it's not corroded. Check the connection to the cut-off behind the left headlight, and check that quick-disconnect as well. Most often, electrical problems in old cars like this can be the result of a bad ground.

    Just a couple of thoughts.
     
  13. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
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    Duh, should have read the whole thread before posting a response. LOL Yup, those quick disconnects can be a major source of problems with the electrical system. Learned that from experience.
     
  14. RGigante

    RGigante F1 Rookie
    Owner Project Master

    Nov 1, 2006
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    You're welcome!
    That would be "Obrigado também". Portuguese, not Spanish, but close enough :)
     
  15. waelsamman

    waelsamman Rookie

    Mar 8, 2012
    13
    Dubai
    Full Name:
    Wael Samman
    Greetings from Dubai

    First I wanted to thank you all for your advice. I was hoping you could assist me diagnose another problem that has recently surfaced. Every now and then, when I start the car, I feel that the idle is lower than usual, and the engine sounds kind of louder than usual. When that happens and I drive the car, it backfires a little and runs very rough and the power of the cars decreases dramatically. The car hesitates then when revved above 5000 some power kicks back in but the problem persists. The problem seems to correct itself after switching off the car and leaving it for about an hour or so. Even then, it sometimes corrects itself or it doesn't. Once or twice, the problem corrected itself while driving but never immediately. I feel that the car struggles a lot when thus problem surfaces. And when I don't have this problem, the car runs like a dream. I've one the full service, sparks,timing belt, all belts, oil, everything and don't have clue why this is happening sometimes.
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    What version 328 do you have "K-Jet without Lambda" (early euro) or "K-Jet with Lambda" (US) or "KE3-Jet with Lambda" (very late euro)?

    K-Jet without Lambda looks like this:
    Image Unavailable, Please Login

    K-Jet with Lambda looks like this (note the extra gizmos between the fuel distributor and the intake pipe:
    Image Unavailable, Please Login

    KE3-Jet with Lambda has no warm-up regulator and has a small black box (the EHA) hanging off the side of the fuel distributor:
    Image Unavailable, Please Login
     
  17. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
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    Sounds like one of your coils is going bad, or a problem with a bad/faulty wire on one of the banks, or problem with one of the control boxes. It's easy enough to check whether one of the banks is not firing with an inductive timing light. If you start it up and it's running badly, just put the timing light on the hot lead from one coil, see if it's firing. If it is, then check the other. It could be something as simple as a bad ground on one of the control boxes, which was a notorious problem on the QV cars. Or one of the coils may be cutting out.

    Just a thought.
     
  18. waelsamman

    waelsamman Rookie

    Mar 8, 2012
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    Dubai
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    Wael Samman
    it looks like it has the K-Jet with Lambda. My car is a US 1988
     
  19. waelsamman

    waelsamman Rookie

    Mar 8, 2012
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    Dubai
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    Wael Samman
    how do i check the ground of the wiring boxes
     
  20. DGS

    DGS Seven Time F1 World Champ
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    The 328 uses a single ignition control box, but two coils. Each coil has an "amplifier module" that can fail, over time.
    The ground doesn't tend to be an issue with the 328's Marelli, as it's mounted on a metal plate and has several ground pins.
    (... three of which are "market selection" codes wired into the wiring harness, that set the ignition map for that market.)

    The coils are also mounted HT lead down, so it could be as simple as a loose HT lead at the coil.
    (DO NOT CHECK WITH IGNITION ON.)

    This could also be the 10A fuse on the (O2 sensor) "protection" relay going bad, or the relay sticking.
    (That relay is mounted on the under side of the panel on the right side of the trunk floor. The ignition controller is on the left side. (For an '88 US model.))

    It may be easier to check for spark first. ;)
     
  21. waelsamman

    waelsamman Rookie

    Mar 8, 2012
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    Dubai
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    Wael Samman
    Thanks DGS. Do you have an image where the fuse or the relay are?
     
  22. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
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    Good info. I'm thinking 308QV setup, thought the 328s were similar.
     
  23. DGS

    DGS Seven Time F1 World Champ
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    Not really. The spare parts catalog (60M pdf) shows the parts on the plate, but only shows the two recesses in the trunk.

    If you look under the carpet on the floor of the rear storage, on the right side, you'll see a plate bolted down. The protection relay, cat temp monitor, lambda computer, etc., are all fastened to the under side of that plate.

    A similar plate on the left side has the Marelli ignition computer on its underside.

    But as your issue is still intermittent, I don't know as there'd be anything to look for.

    You might want to verify that both coils are firing, before digging into the bells and whistles bolted onto the CIS.
     
  24. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    #24 Steve Magnusson, Mar 16, 2012
    Last edited: Mar 16, 2012
    Here's a photo of the 328 protection relay (it's the thing with the red 10A fuse on the top) mounted to the underside of the RH trunk floor plate that DGS mentioned:
    Image Unavailable, Please Login

    The way it should be working is:

    Terminal 30 should always be at +12V (even with key "off).

    Terminal 87 should be +12V whenever the engine is running or the starter motor is cranking.

    The latest manufacturer part number for this protection relay is 92861512402 (if you do a search on that PN you'll get some prior threads).

    If your frequency valve buzzes/vibrates during the good-running period and does not buzz/vibrate during the poor-running period = most likely you have a problem with the protection relay or its wiring.

    If your frequency valve buzzes/vibrates during both the good-running and poor-running periods = the protection relay is OK, and the problem must be elsewhere.
     
  25. andyww

    andyww F1 Rookie

    Feb 7, 2011
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    +1
    I would also unplug the LT blade connectors on the bottom of each coil and check them for corrosion. Beacuse the coils are mounted upside-down, the rubber covers on these connectors funnel any moisture into the connector instead of keeping it out.
     

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