Removal of the cabin engine access panel and the red intake plenum? | FerrariChat

Removal of the cabin engine access panel and the red intake plenum?

Discussion in '360/430' started by KILOCHARLIE, Oct 15, 2013.

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  1. KILOCHARLIE

    KILOCHARLIE Formula Junior

    Oct 14, 2012
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    KC
    Does anyone have a detailed guide of how to remove either or both? I have 1a & 2 of the workshop manual which outlines the removal of the engine access panel but is poor to say the least. Just states which panels to remove but doesn't say how. Are they just push fit and you give the corners a pull? Don't want to damage anything.

    I want to open it up to have a look and to check for any ac ripples on the B+ side of the alternator. Unsure if this is possible without removing the alternator itself though. Also keen to check belts if anyone has any tips of what to look out for or anything else worth checking when I'm there.

    I also want to remove the red intake plenum to clean it up in there after a previous service report stated the car was overfilled with oil and therefore probably has still some left in the intake. I'm also interested in seeing if I can do anything with the butterfly inlet valves as they as a bit noisy. In voicey's guide he says the whole intake manifold needs to be removed to repair bushings etc but wondered if anyone knows of doing while still on the car. The plenum removal is listed in the first part of the workshop manual which I don't have.

    Any and all suggestions welcome!
     
  2. vrsurgeon

    vrsurgeon F1 World Champ
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    Engine panel is easy peasey.
    Lift the center leather panel out. Flip the plastic on the seatbelt guide on the side pillar. Remove the nut (19mm I think..?). Pull out the plastic knob that adjusts it up and down. Pull off the leather pillar. Then, just pull out the carpet.

    Panel is right behind it with 10mm bolts holding it in. Undo them, pull it off. Installation is reverse.

    You can unbolt the belt covers, but the water piper in the way prevents you from fully removing them. You can however loosen them enough to chekc belt condition and timing belt manufacture numbers, etc.

    Engine intake.
    Something I want to do this winter. Just the red top as I understand: hex key to undo the hexbolts on the bottom and top.. what like 8-10 or so? Unplug the air tube on the central valve between the banks. Remove.

    What I plan to do as well (as far as I can see): undo the fuel injector lines, undo the injectors, unbolt and pull up and out. Undo the air intake tubes on the front of the intake, undo the various nuts and bolts that hold wires, etc. onto the intake. Unbolt the 14-16 10mm nuts that hold the intake to the engine and lift out. The intake seals.. they're going to get replaced as well as the red cover seals... Install is in reverse. I'm thinking possibly powder coat vs. crinkle paint. Ditto on the intake valves to tighten and add some locktite.
     
  3. BrettC

    BrettC Formula 3

    Aug 13, 2012
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    Ferraridatabase.com has the workshop manual...you'll need IE to download...chrome or mozilla wont work though.
     
  4. mello

    mello F1 Veteran
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    I just removed my plenum assembly yesterday to replace the intake gaskets. Let me know if you want some pictures
     
  5. Kevin Rev'n

    Kevin Rev'n Two Time F1 World Champ
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    Are you talking about a gloss red as opposed to wrinkle paint? That would be interesting to see!
     
  6. KILOCHARLIE

    KILOCHARLIE Formula Junior

    Oct 14, 2012
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    Thanks guys, sounds pretty straight forward. Does the centre leather panel just hold on by push fittings or does it slide upwards?

    As for the intake, what can you do with loctite with just the plenum off? I have plenty of loctite here and if replacing the bushibgs requires the whole manufold off then it has to be worth a shot.

    Mello, pics would be great. Can you post them here for both mine and the surgeon too?
     
  7. vrsurgeon

    vrsurgeon F1 World Champ
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    Pics would be appreciated!

    I was actually thinking a matte red if possible.. or even do the intake with carbon fiber dip and then do the valve covers in rosso corsa like Ingpr did with his spare engine..

    THAT would be cool..
     
  8. mello

    mello F1 Veteran
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    #8 mello, Oct 15, 2013
    Last edited by a moderator: Sep 7, 2017
    I'm not exactly sure what you want to see but here are some teasers. If your plenum has oil, I suggest that you go a few steps further and change out the intake gaskets. Mine was coated with a film of oil due to the previous owner's overfilling. That tells me that the mating surfaces are not tight. Let me know specifically what type of pictures you're looking for before I button this whole mess back up.
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  9. KILOCHARLIE

    KILOCHARLIE Formula Junior

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    Oooooo, tinkers porn!! Great pics as it always nice to picture exactly what I want to do.

    Was the job easy to to? Looks pretty simple. How long did it take you?

    Did you replace both intake and plenum gaskets? Was the inside of the intake dirty at all?

    Pictures are always appreciated, the more the merrier, so please snap away of anything of interest. Many thanks.
     
  10. mello

    mello F1 Veteran
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    I was getting intermittent CEL misfires and after the process of elimination, it's pointing to the intake gaskets. If you looked closely at the gaskets, there are orange sealant around the edges. Apparently the previous owner made an half-a$$ed attempt to fix the intake leaks. It took me about 5 hours and a 6-pack of beer to tear it apart. The plenum had about 2mm of oil in it. Unfortunately I didn't take a picture of the inside before I sealed it back up. I plan to put it back together tomorrow. I'll snap some more pictures as I go along. Stay tuned.
     
  11. Jagbuff

    Jagbuff Formula 3

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    #11 Jagbuff, Oct 15, 2013
    Last edited by a moderator: Sep 7, 2017
    Honestly, looking at your gaskets they look OK, a little oily but otherwise sound, the sealant was probably put during assembly since there is some residual on the inside in the intake runners. The CEL issues are more typical when something like this occurs since there is an actual air leak after the MAF sensor.
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  12. Jagbuff

    Jagbuff Formula 3

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    #12 Jagbuff, Oct 15, 2013
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  13. Jagbuff

    Jagbuff Formula 3

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    #13 Jagbuff, Oct 15, 2013
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  14. Jagbuff

    Jagbuff Formula 3

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    #14 Jagbuff, Oct 15, 2013
    Last edited by a moderator: Sep 7, 2017
    Pulling the intake manifolds is pretty straightforward, the challenge is actually getting to the connectors and clips that hold the wiring inside the "V" and under the manifold as access is tight, some 1/4 extensions and fiddling will do the trick, otherwise the rest of the bolts are OK. Intake gasket failure have a potential downstream impact...ignore at significant $$$ or harm to your cats....not the feline kind ;)
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  15. Jagbuff

    Jagbuff Formula 3

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    #15 Jagbuff, Oct 15, 2013
    Last edited by a moderator: Sep 7, 2017
    Since you have replaced the gaskets, if the problem of the intermittent misfire persists look at the coils which will fail prematurely b/c of the heat. Below is the Bosch part number that can be had at the fraction of the cost of the Ferrari part (same item)
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  16. mello

    mello F1 Veteran
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    Your gaskets definitely looks worst than mine. But the interesting thing about my gaskets are that the sealant are only applied on one side and not fully around the perimeter. That lead me to believe that the PO only made a partial attempt to fix the problem.
     
  17. KILOCHARLIE

    KILOCHARLIE Formula Junior

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    Regarding the coils, I have also had two fail completely on me causing misfires snd cel. Replaced them with the same bosch parts for around £40 each. What I do worry anout though is degration on the other 6 that may not be operating to their full potential. I know there is a way to test the resistance of the coils with a multimeter. Does anyone know if this is a definitive or worthwhile thing to do?
     
  18. margarita

    margarita Formula 3

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    wow that was dirty
     
  19. English Rebel

    English Rebel Formula 3

    Aug 13, 2013
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    How does the oil get into the intake plenum in the first place. Also what do those linkages do that are in the first photo of post #8?
    Thanks
    Alan
     
  20. cm2

    cm2 Formula 3

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    ^I assume its due to oil getting sucked in the EGR line at the throttle bodies?
     
  21. mello

    mello F1 Veteran
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    Look at the oil filler container (oil disaerator) and you'll see that there are three tubes coming out of it. That's where the oil comes from. That is why it is important not to overfill the oil. The linkages controls the intake runner plates as shown in post #12.
     
  22. vrsurgeon

    vrsurgeon F1 World Champ
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    #22 vrsurgeon, Oct 16, 2013
    Last edited by a moderator: Sep 7, 2017
    So with all this talk of plenum removal.. I started the afternoon thinking I just pull the red top off and got all the way to the screw on th fon right corner by the passengers head, and couldn't get it off. Too tight.

    So I decided to take the entire plenum off to redo the gaskets and refresh it. Took about 5 hours even with my botched attempt at removing the cover.

    Tidbits: get a 1/4" extension shaft and swivel bit tip (the kind that acts lik a cv joint) at harbor freight... It helps you get the nuts deep in there.

    Crank position sensors and coil wires must come out FYI.

    I'm not sure I'm going to put the front wire support in when I put it together inside the intake.

    Overall not bad, but a bit of a hassle removing it.
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  23. vrsurgeon

    vrsurgeon F1 World Champ
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    Oh and when you finish.. Make sure you count your washers and visuall inspect each ai intake for debris and washers etc.. Before you seal it back up..
     
  24. cm2

    cm2 Formula 3

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    ...right, like I said, the EGR return line :).

    What I still don't understand... Is why people freak out so much about overfilling. Ok, I get that you shouldn't pour a quart of oil into the chambers on purpose... But it's designed to just suck in the excess and burn it off. It'll just isn't it worse to overfill a pan and mess with rotating components?
     
  25. mello

    mello F1 Veteran
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    ?? I'm confused. What does EGR (exhaust gas recirculation) has to do with oil disaeration?
     
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