Fabulous project Traveller, and thanks from me for sharing and taking us along on your adventure. I can say with certainty that we all are as impatient as you to see her fire up for the first time again! So please in the spirit of how far you've taken us, make sure you film the first firing up, and put it here, so we can all congratulate you (and by proxy ourselves!) on the re birth! ;-) A question re the cam belts: How do they get the timing right when they put the belts on? Is there a set position in a service guide or a manual that says the cams have to be at x position and the crank at y position, before they get "locked" and synced together by the belt being put on??
See that inner circle of holes in the gears? They adjust to the cams based upon TDC, by moving that index pin around. There are "rough" timing marks, but final timing is much closer than those...
This is F40 porn !!!! Excellent thread !! Can you elaborate how you get the exact timing ? I'm curious about the overlap between intake and exhaust valves...
Well, the actual cam specs on lift and overlap between this F40LM and my 308GTB vary widely , but the pins and degrees of the cam sprockets work in a similar way. The point is the target is a very narrow margin, IIRC .5 degree of timing, when you are done.
WOW!!! I just read all 78 pages in the last 2 days and I've never learned more about so many aspects of high end exotic restoration in such a short time. Huge credit to you Tim, for having the stomach for such a detailed build. It would have been very easy to short cut a step or two. Realistically, I don't think anyone would have blamed you if you had. You have a beautiful car there and I'm sure you feel closer to it than you would had you bought a pristine example. She laid there bare and exposed trusting that you would treat her right and you have. If it were mine, every time I put petrol in those tanks that started this whole escapade and slotted it into that one off reverse gear I would have to shake my head and chuckle a bit. Enjoy her and thank you for the journey to this point. I look forward to the completion.
I wasnt sure if you had a influx of pictures and were just releasing them at a pre-determined rate ( I know I was ordered to do that by my boss) or if you were taking pictures as progress was made. regardless, still the first forum I check when I log on to the internet! As always, thanks for the updates, and many thanks for reviving the old girl.
Thanks Jason, and yes it has been quite a trying road but the end result is I end up with a genuine zero mies car, and I believe better than new. It started as a small refurb but once we dug deep, it was clear the only way to do her justice was to go back to the beginning as the issues were more than initially presented and at the same time resolve many other points. Dealing with CM was a struggle and that took us many many months longer than anticipated and tempted an alternative route, but I felt it was essential on many fronts and we finally got there. Meanwhile, a further engine post today before we cut back to a bit of chassis detail. Image Unavailable, Please Login
And currently the money shot. Seems a pity to hide all this under the bell housing. Image Unavailable, Please Login
In most instances it is the way of doing things correctly. Soft assemble first so that when we come to do it for real, we have fewer unforeseen problems. In this issue as I posted earlier, we are not satisfied with the final crackle treatment on the cam covers, so they have come off. Hoping for a positive comment one day!
Well that is a very good reason. Of course via the photos everything looks perfect but you are there and know for real and obviously have high standards . Pete
WARNING: Not as good as it looks! The boys are finally installing the lump, but not really. Yet again, this is a visual three steps forward two back as it will certainly be coming out again. Once in position it will enable us to sort out all cable runs, check manifold and exhaust routing etc etc, all of which we have to do as this is not a standard car and we need to check that everything fits such as anticipated. Still encouraging to see. Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
Amazing! The car already looks great! It has been a great pleasure looking these pictures and to see the car come back to life ;-) Can´t wait to see it ready
Also necessary for the accurate timing of the cams. Micrometers need to be set up in such a way that they measure what the cam / lifters / buckets are doing at specific angles of rotation via-a-vis the position of the crank. Loving the updates Tim. You've the patience of Job and the wallet of ........... I dunno'
A few missing pics of the engine pre installation which, beautiful as it looks carries a few issues we have yet to fully resolve As I said, this is a soft install only at this stage and hopefully today it will be properly mounted in the car and then wiring and plumbing can begin in earnest. Then it will be out again, hopefully for the last time. Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login Image Unavailable, Please Login
Stunning! That's all that I can say. I think I've said it do many times but it's never enough for this build.