Can't remove transfer case filler bolt | FerrariChat

Can't remove transfer case filler bolt

Discussion in 'Technical Q&A' started by gjv, Jul 13, 2014.

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  1. gjv

    gjv Karting

    Feb 20, 2012
    175
    Georgia
    #1 gjv, Jul 13, 2014
    Last edited by a moderator: Sep 7, 2017
    Doing I'm changing my gearbox oil and can't loosen the top filler bolt ( see pic).
    I did not drain the transmission yet (fortunately), and I was wondering if the transmission could be filled if I remove the vent and use that hole instead (see 2nd picture). Would that work?
    Image Unavailable, Please Login
     
  2. gjv

    gjv Karting

    Feb 20, 2012
    175
    Georgia
    #2 gjv, Jul 13, 2014
    Last edited by a moderator: Sep 7, 2017
  3. Mr. V

    Mr. V Formula 3

    Oct 23, 2004
    1,247
    Portland, Oregon
    Why can't you remove the filler bolt?

    You should address that problem, not try an end around.
     
  4. gjv

    gjv Karting

    Feb 20, 2012
    175
    Georgia
    I finally got it out. I have had the car for 2,5 years and this is the first time I changed the transmission oil. The previous owner/dealer clearly over-tightened it. After a lot of swearing, I finally got it loose with a breaker bar! Even an impact wrench wouldn't do the truck. All is well now.
     
  5. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,368
    Houston, Texas
    Full Name:
    Bubba
    I've noticed that on a lot of bolts, and spark plugs in these engines, sometimes you really bear on it, to hear the "Snap" of it coming loose.

    I am careful putting it back.

    No idea how they get to that..
     
  6. gjv

    gjv Karting

    Feb 20, 2012
    175
    Georgia
    That was exactly it. It broke loose with a snap. So did the oil level bolt on the back, also super tight. Even my impact gun wouldn't break it loose! I put both of them back carefully. I filled it with 4 quarts of redline 75/W90 NS and 1 quart of redline 75/w90, a mix I read much about in various threads. I look forward to trying it out (just had a new drive way pored, so this was a perfect weekend to service my 308).
     
  7. deeprivergarage

    deeprivergarage Formula Junior
    Owner

    Oct 3, 2009
    560
    S of Fort Worth
    Full Name:
    Jerry
    Good job. The reason there are several threads on this issue is exactly because of situations like yours.

    I have found out the hard way that over tightening, stripping threads, or breaking bolts is a learning curve.

    Hopefully, at this point I tighten things less and check it later, rather than over tighten and regret it later.

    I used Red Line and noticed improved shifting.

    I also learned that a shift from first to second at a very low speed makes that shift much easier, especially when the transmission is cold. First gear and second gear are so close(ratio) and low that shifting to second sooner doesn't affect the ability of the motor to accelerate under normal driving conditions. The only reason to stay in first longer is for the sound or fun.

    Jerry
    DRG
     
  8. gjv

    gjv Karting

    Feb 20, 2012
    175
    Georgia
    Jerry, thanks.
    I noticed that it is even pretty easy to drive of in 2nd gear when you are on a flat or slight down hill road, with very little extra use of the clutch. 1st gear is really very short. I even wonder what 0-60 it would get if you launch in 2nd. I would never ever do it, because I don't abuse my car, nor is 0-60 acceleration (in my opinion) at all relevant for the 308 (to me it's all about the handling and feeling of this fantastic car). I'm just curious if it was ever tried and compared. Sorry for getting a little bit off topic here.
     
  9. deeprivergarage

    deeprivergarage Formula Junior
    Owner

    Oct 3, 2009
    560
    S of Fort Worth
    Full Name:
    Jerry
    It seems to me that most 5 and 6 speed transmissions have a very short 1st gear.

    If the Mondial is rolling at all, I usually get into 2nd gear.

    I agree with you that handling is a better much asset in the 308/Mondial than trying to get from 0 to whatever.

    I drove my 85 QV on a track last fall and it was a lot of fun. I just drove at a pace I was comfortable with, but really enjoyed the driving.

    Best regards,
    Jerry
    DRG
     
  10. TZ 750

    TZ 750 Formula Junior

    Jul 18, 2009
    912
    Salt on the road can help create this problem.

    What I often do is to remove the fastener (or plug)
    and lightly clean the threads of corrosion with a
    hand wire brush.

    Then lightly coat the threads with
    "never seize" or other anti-seize compound.

    Re-install the fastener to proper torque.

    with "sharpie," mark a place for a hole for safety wire.

    remove fastener and drill safety-wire hole.

    Drill hole in something (casting fin, etc)
    for "base" of safety wire.

    Reinstall fastener again.

    Install safety wire.

    My experience is this will
    last effectively for 30 plus years.
     
  11. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    Safety wire ?!

    Do you have a lot of these fall out on you ?
     
  12. Dodici Cilindri

    Dodici Cilindri Formula Junior

    Feb 21, 2006
    548
    Great Plains
    The reason it was so over tightened is the fact someone lost the copper or aluminum sealing ring that should be under the head. A straight thread plug requires some type of sealing ring since you do not use an interference fit thread i.e. American pipe thread. I looked thru my Ferrari parts books and it always specifies a "Guarnizione" for such applications.
     
  13. Ehamilton

    Ehamilton F1 Rookie
    Rossa Subscribed

    Jun 13, 2010
    2,633
    Durham, NC; USA
    Full Name:
    Eric Hamilton
    "Lost" isn't quite right, as these rings are supposed to be single-use. You can buy them for pennies at any NAPA.

    Copper rings can be reused by smoothing them on a piece of sandpaper on a flat surface and then annealing them again, and I'll do that if I've run out and don't feel like a trip to the local NAPA. The aluminum ones are well and thoroughly single-use, as aluminum is not easily annealed.
     
  14. Dodici Cilindri

    Dodici Cilindri Formula Junior

    Feb 21, 2006
    548
    Great Plains
    "Single use" is correct. But obviously in this particular instance someone never put a new one back on.
     

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