355 misfire when engine is hot? ignition wire reroute shows some relief. | FerrariChat

355 misfire when engine is hot? ignition wire reroute shows some relief.

Discussion in '348/355' started by gothspeed, Oct 18, 2013.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
    U.S.A.
    Full Name:
    goth
    #1 gothspeed, Oct 18, 2013
    Last edited by a moderator: Sep 7, 2017
    Caution: long post .... :eek:

    Identified a potential contributor to a 'hot engine' ignition burble/misfire. Experienced it first hand and clearly visible in a dark environment.

    This may be a 355 issue for the most part, because of the way the ignition wires are routed from the ignition coils, to fan very near the exhaust manifolds, through the stock wire separator, then bundle across, just a few inches above the exhaust collector (before wires go in through the valve cover). And to make things worse, with this configuration, heat 'radiation' to the ignition wires would be even higher with the unshielded manifolds, that many of us are running.

    Since my 355 has been running very near perfect lately, I though I'd go for a drive, I left the car to idle and warm-up with engine lid closed ...... then I got stuck on youtube ....... as time went on maybe 15 minutes or so ..... with the car getting hotter ... and with no air circulation from normal driving, the heat built up ....... then I noticed several audible misfires and burbling ...... I went outside, opened the lid and in my dark driveway, saw both bank's spark plug wires lighting up from cross/mis-firing .......... and the headers having to deal with the resultant unburnt fuel began a mild glow ....... then noticed the slow down light came on ......... I revved it a little while still sitting and nothing improved.

    So I shut the car down and immediately took temp measurements of the exhaust at the collectors ... sure enough both collectors were about about 900°+ F (just about double of a normal idle temp at that point).

    I let the car sit overnight 24hrs, to allow full cooling and started it again in pitch black ....... it ran as if nothing was wrong, no misfires and no wires lighting up and perfect idle ...... of course this time I was not going to let it sit and idle, like the night before ... :eek:

    So deduction, from this and a previous experience on another 355 ..... I am led to believe our ignition system does not like heat ...... heat increases the resistance of all conductors, which includes our ignition wires.

    so when the wires get hot, we know their resistance increases...

    when resistance increases, the coils have to work harder to transmit voltage, which can cause a misfire.

    misfires send unburnt fuel into exhaust,

    which burns in and overheats the exhaust,

    then the cats have to burn the excess fuel, causing them to over heat, then the slow down light .....

    None of the above chain of events is good ....... seeing as how my manifolds are not shielded, I am thinking the ignition wires are seeing a lot more heat, than they would have with stock shielded manifolds.

    So in summation, since I am probably not gonna install heat shields on my manifolds anytime soon, I have decided to reroute the ignition wires away from the exhaust. This way, the wires will only have to deal with the heated air in the engine compartment and not the direct 'radiation' from the exhaust. This would be a similar improvement as standing in the shade on a hot summer day, as opposed to standing in the direct radiation path of the sun.

    I have included some pics of the new ignition wire path (routed up and away from the exhaust) and pics of some nifty new alloy ignition wire brackets I designed. I utilized factory ignition wire separators, to keep with the OEM look of the engine compartment ...... :cool:

    Note:
    In some pics you can see the original wire separator way below, near the exhaust collector :eek:
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  2. 0.0.1.99

    0.0.1.99 Formula Junior

    Jan 14, 2012
    428
    Carolinas
    Full Name:
    Ken
    A couple of questions:

    1. You reused the original ignition wires? IE the newly routed path is the same overall length as the original path?
    2. I guess the brackets could be created in google sketchup and uploaded to be created online, like this?
    http://www.ferrarichat.com/forum/139196638-post49.html
     
  3. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,468
    socal
    First, your reroute looks very nice and cleans up the lines. I like it.

    Second, is there any possibility that this could happen with a fully hot car? I did not like how you said you reved it a little and nothing improved. I would run the test again to see if driving the car at normal operating temps and air moving through the engine bay reverse this plug wire cross talk assuming engine bay heat would decrease from the motion.

    Third, several Fchaters over the years have gone to COP's. Could COP be the next gothspeed creation? Is there any reason to stick with plug wires?
     
  4. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
    U.S.A.
    Full Name:
    goth
    #4 gothspeed, Oct 18, 2013
    Last edited: Oct 18, 2013
    Yes, the original wires have sufficient length to accommodate the new path. I spent quite a bit of time taking measurements in order to achieve a natural, factory looking mod. While keeping 'at minimum', the same distance from other wire looms as did the factory. On anything even remotely 'close', I made sure the wires crossed as close to a 90° angle, as an extra precaution. Took longer than I thought, but the result functions flawlessly ...... :cool:

    I drew these up in CAD, programmed them to CNC water-jet, formed them, then sand blasted, powder coated and installed the OEM separator. In order to make it worthwhile, it was prudent to make several sets of these, including an F1 version for another f-chatter ... :)

    But, yes you can use sketchup or any CAD software to draw some up.

    Yes, this can definitely happen on a 'hot car', driving in traffic and/or on a hot day. I have seen this happen on another 355 we were working on for another owner. It began to very slightly misfire when it was idling for a while, he also had unshielded manifolds. The owner reported the light idle misfire went away, while on his way home after a good 15 miles on the freeway at night. So this is more anecdotal evidence of what this exhaust heat radiation can do to nearby ignition wires, when the heat is allowed to saturate them. :eek:

    I am actually looking at the COP mod, I really like the idea and am looking into a clean factory looking solution. There have been other efforts in the past here on fchat but I recall it had a misfire at certain RPM. Taking that data into account, it would have to be a 'better than' factory result during testing, before I commit to making parts .... :cool:


    BTW here is the exact ignition wire heat 'misfire' problem described on a different make automobile, addressed with an appropriate fix ..... ;)

    http://repairpal.com/rerouting-ignition-coilspark-plug-wires-can-solve-misfiresurge-problems-272



    .
     
  5. RSO1091

    RSO1091 Formula 3

    Mar 31, 2012
    1,547
    Idyllwild, CA.
    Full Name:
    Henry S.
    #5 RSO1091, Oct 18, 2013
    Last edited: Oct 18, 2013
    OK boys, I'll sacrifice myself as being ignorant. Can you tell me whet the COP fix is all about? By the way, I love the new re-route on the wiring. Looks neat and efficient Goth. Great job.

    Henry
     
  6. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
    U.S.A.
    Full Name:
    goth
    COP = Coil On Plug ... ;)

    That COP is what the 360 is running ... it is a good setup ..... however what we have now is not bad, as long as the system is in good working condition and not over taxed by unnecessary heat exposure .... :)
     
  7. RSO1091

    RSO1091 Formula 3

    Mar 31, 2012
    1,547
    Idyllwild, CA.
    Full Name:
    Henry S.
    Ah, so more of a coil-pack set up like nI have on my Toyota pick-up, eh? Thanks for the explanation.
     
  8. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,468
    socal
    What I really find interesting is all this issue with mixture control and cat death and header meltdown. You have hit on 2 great causes...heat induced plugwire crosstalk and coolant temp sensors. Helms thinks the problem is more global bad connections in general. Anyway 3 valid theories for which many Ferrari models can suffer but the 355 may suffer worse being closer built to the race car limit of it's day with 100hp/liter. What an awesome find!

    This wire cross talk can be a real issue beyond excessive idle times. What if high ambient temps, like 355's living in Texas, suffer this under more conditions than living by the beach in california?

    What about using non-oem wire? I can't remember my plug wire tech. larger diameter wires better? newer wires better? What else?
     
  9. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
    U.S.A.
    Full Name:
    goth
    Yes, I would agree that excessive heat saturation caused by local climate, operating conditions and/or lack of air circulation of any reason, is not good for the ignition system. And as you mentioned the harness and connectors as well, excessive and unnecessary heat on any part our electrical systems, is not doing us any favors and may very well alter sensor signals as they travel along a very hot conductor. IMO Ferrari did not use very robust electrical components on our cars, so any help they can get, will make a difference for the better.

    More heat resistant ignition wires of a suitable rating could help further. As will thermal wraps, however getting them away from a constant 'radiation' heat source like unshielded exhaust manifolds is a huge step in the right direction. As a general rule, every time the 'distance' from a radiation heat source is doubled, the radiative heat at that new distance is 1/4. So with this one mod, on average, the exhaust manifold heat radiation reaching the ignition wires is about 1/8 the amount as before ..... which is a very good thing .... :)
     
  10. bobzdar

    bobzdar F1 Veteran

    Sep 22, 2008
    6,956
    Richmond
    Full Name:
    Pete
    I had this problem when I went to the track, but one of my wires was actually touching the header heat shield. Problem manifested itself before I could even get the car on track. The car started up and ran fine, so I warmed it up, shut it off to go get ready to go on track and when I came back and started the car up, it was only running on 7 cylinders and fouled a plug. Cleaned the plug, put it back and it was fine. Shut it down, got ready to go on track and bam, 7 cylinders and a fouled plug again. That's when I found the wire touching the heat shield and zip tied all wires away from the headers and voila, no more misfire. Car ran great the rest of the day.

    Moral of the story: Everyone go check your plug wire routing and make sure they're not near the headers.
     
  11. Christian Sasfai

    Dec 31, 2012
    140
    Heath, Texas
    Full Name:
    Christian Sasfai
    Great information. I've been diagnosing a similar issue recently. I changed the spark plugs and, apparently, disturbing the wires caused it to become much worse. Although I live in Texas, the ambient temps were relatively cool a couple weeks ago when it really started acting up. However, exactly as you pointed out, the rough idle/miss was worst when heat built up in the engine compartment (I was stuck on city streets going from stoplight to stoplight with short 40mph stints between). Once I got on the freeway, it ran great.
     
  12. SoCal1

    SoCal1 F1 Veteran
    Owner

    Jun 14, 2011
    8,637
    SoCal LA/OC/New Mexico
    Full Name:
    Tim Dee
    I know were in dry SoCal...
    We have used this for a little extra insulation on the wires to prevent crossfire/flashovers from humidity. That with dielectric on the connections really helped in the rain

    Insulator Paste Wax Protector » Collinite
     
  13. cavlino

    cavlino Formula 3

    Mar 6, 2002
    1,740
    Ottawa, Canada
    Full Name:
    Carm Scaffidi
    I'm glad I didn't go with the unshielded headers and that I live in a cooler climate. I like your update though and eagerly await your potential COP update :)
     
  14. ernie

    ernie Two Time F1 World Champ
    Lifetime Rossa Owner

    Nov 19, 2001
    22,637
    The Brickyard
    Full Name:
    The Bad Guy
    Nice Oz.

    Simple, clean, and affective.
     
  15. mfennell70

    mfennell70 Formula Junior

    Nov 3, 2003
    621
    Middletown, NJ
    Looking at the pretty routing reminded me of something I came across while chasing gremlins in my Factory Five Cobra replica. Inductive crossfire. When wires are run right next to each other the pulse in one can create charge in its adjacent wires. If this happens at the wrong time, misfires can occur. It sounded a little old-wives-tale to me but I found a Ford TSB specifically describing what pairs of wires should be separated in their V8s, with different directions depending on the firing order.
     
  16. AVMotorsport

    AVMotorsport Formula Junior
    Silver Subscribed

    Mar 11, 2004
    255
    SoCal
    Full Name:
    Alex V
    #16 AVMotorsport, Oct 22, 2013
    Last edited by a moderator: Sep 7, 2017
    I guess enough has been said about how effective the most recent Oz discovery is, and how it provides a simple and elegant solution to another one of our beloved cars' design quirks.

    At the last Socal Stoogefest, Oz explains to me how I could have a problem with my car, and how the solution is easy and costs next to nothing to do. Hmmm, I like the "costs next to nothing" part, and since I am one of the odd ones without having to do anything to their car up to that point, I said let's just do it. He then took a minute and stole some zipties, and rerouted my plug wires, and sent me on my way home.

    I was stuck in traffic for almost two hours, with the car idling for 10-15 minutes at a time, in the mid-afternoon sun with the A/C on. Granted I had the OEM shielded headers on, I knew the car would start to run a bit rough in these conditions, but never enough to bother me nor the car's electronics. But this time, the engine actually ran quite a bit smoother, without any misfires, with smoother on-off gas transitions. I actually enjoyed the drive home, in traffic, listening to tunes with the occasional interaction with the drivers (and passengers) around me (i.e. thumbs up, waves, etc.)

    Bottom line is, this is one of the simplest, least costly mod one can do to our 355s that will have an impact not just on the overall drivability, but also on the other potential issues like overheating cats, slow down lights, disintegrating headers, etc. etc. Specially to those of you who like to let your cars warm up and idle for 15 minutes or more before taking off... :-D

    Sure the COPs are more awesome, and I've tried it. While it is a great idea and it works, it is not without it's own set of quirks. But for now, get a set of Goth's awesomely designed Spark Plug Wire ReRouters for chump change; or if you are really cheap, zip ties work well, too! Either way, you will lose points at a concours... so Just Do It!

    Cheers

    PS: Almost forgot, here's how the F1 version looks like:
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  17. PeteyP

    PeteyP Formula Junior

    May 3, 2005
    830
    NJ
    Full Name:
    Petey
    Ok Goth, where can I order my set from??
     
  18. jm3

    jm3 F1 Rookie

    Oct 3, 2002
    4,364
    United States
    Full Name:
    JM3
    I have decide the Kingsborne wires are not as good as preiously thought.

    The "wasted spark" of the F355 doubles the possibility for crossfire, the parallel routing under the hot valve cover also does not help at all.

    The weak coils are actually preventing misfires. If you were to put on 2 modern coils and 2 "MSD", the thing probably wouldnt even run.
     
  19. SoCal1

    SoCal1 F1 Veteran
    Owner

    Jun 14, 2011
    8,637
    SoCal LA/OC/New Mexico
    Full Name:
    Tim Dee
    + 355 Either this or coil packs

    My lawnmower has a more advanced ignition system then my 355 with better wire
     
  20. vvassallo

    vvassallo F1 Veteran

    Aug 4, 2006
    8,329
    Palos Verdes
    Full Name:
    Vince V
    Amazing fix. I always suspected the 355 plug wiring as being inefficient compared to the 348 because of the bundling and routing to close to each other. Remeber, Goth, the issues we had getting clean signals from the induction sensor at the dyno?
     
  21. F355Bob

    F355Bob Formula 3

    I see how they can be seperated with the holdlers but once they get to the valve cover, they are all on top of each other. Does this negate seperating the wires before they get to that point?
     
  22. 355rockit

    355rockit Formula Junior

    Dec 1, 2010
    894
    San Marcos, CA
    Full Name:
    Vas
    In a very old thread, a member mentioned that the cylinder pairs 1/4, 2/3, 6/7, and 5/8 ignition are fired at the same time instead of one spark per each single cylinder.

    When placing the cables into the Gothspeed re-route plate, is it optimal to place the wires in the holder such that the cables are aligned 1, 4, 2, 3 for bank 1 and 6, 7, 5, 8 for bank 2?
     
  23. junglistluder

    junglistluder F1 Rookie
    Owner Silver Subscribed

    Mar 23, 2007
    3,634
    VA
    Full Name:
    Brendan
    PM sent to Goth. I think this are awesome just for the improved look of the engine bay!
     
  24. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
    U.S.A.
    Full Name:
    goth
    #24 gothspeed, Oct 23, 2013
    Last edited: Oct 23, 2013
    Yes, the wires are indeed on top of each other once they enter the valve cover.
    However this mod does not really change the separation of the wires from stock (before they enter the valve cover). The primary purpose of this reroute, is to move the wires away from the heat radiation of the headers, especially the unshielded headers that many of us are running. :eek:
    Excessive heat exposure increases the resistance of ignition wires, making it more difficult for the coils to do their job, thus making a misfire more likely. This explains why many misfires are experienced under hot and or heat soaked conditions.
    This reroute mod was designed as a simple way, to make a significant and 'noticeable' improvement. :)

    Ideally that would be nice, but seeing as how they are clustered together into the valve cover, it may not have much of an effect for the better. However when I installed the new separator bracket, I did try to keep an air-gap between the wires, at least until they got into the end of the valve cover. ;)
     
  25. mikster

    mikster Formula Junior

    Nov 11, 2003
    357
    LA
    Full Name:
    SLOMO
    where can I purchase these?
     

Share This Page