348GTS stumbling, backfiring and undriveable when hot... | FerrariChat

348GTS stumbling, backfiring and undriveable when hot...

Discussion in 'Technical Q&A' started by f27, Aug 12, 2014.

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  1. f27

    f27 Rookie

    Aug 12, 2014
    10
    #1 f27, Aug 12, 2014
    Last edited: Aug 12, 2014
    My 348GTS (2.7) is having 2 issues - perhaps they are related.

    1) When braking and slowing down, the rpm will drop under 1K - mostly just to 750 or 800 rpm and the engine quickly returns to normal idle. Sometimes it drops lower and the engine cuts out. It is possible to prevent this to blip the throttle a bit, but it is nervous driving. I have the impression it happens when the engine is warm.
    2) this is a consistent problem : when cold everthing is fine. When the engine is warmed up (about the point where the oil temp reaches the right temperature) the car drives absolutely fine up to about 6K rpm. Then it backfires, stumbles, hesitates, whatever you want to call it. You cannot get it to pass this point. You could drive hours as long as you kept it under 6K rpm. Over a few drives that went down to 5K or so.
    It has gotten worse however : The car has been left aside for a few weeks, but on my latest drive this happened : when cold everything is still fine. When the engine finally comes to temperature, it starts hesitating at 7K, about a minute later, it is already hesitating at 6K, drive on for a few hundred yards and it has gone down to 4.5 and so on. It quickly stalled and no matter what we did it was impossible to start it (had to push it back home).

    The next day, with the car cooled down is fired up right away again.

    Can anyone help what might the problem be? To sort this out we already replaced :
    * all spark plugs
    * all spark plug cables
    * ignition coils
    * 02 sensor
    * both crank sensors
    * fuel filters

    We have no idea - anyons a valid suggestion? Thanks.
     
  2. whyte

    whyte Formula Junior

    Apr 25, 2006
    409
    Merritt Island, FL
    Full Name:
    John C
    I had a similar issue, and it turned out to be the crank sensors, but you said that is sorted out.

    Any Check Engine Lights?

    Cam sensors and throttle position sensors are also pretty easy to check with a multi-meter, but I don't think that is your issue.

    Based on your description, I'll throw this wild guess out there: failing fuel pump or clogged inlet. There is a known issue with rubber seals in the tank affecting the pump inlets.

    Reasoning:

    1. Runs fine when cold, while ECU is running in extra enrichment mode, so more fuel is being pushed.

    2. Runs OK with lower fuel maps.

    3. Hesitates at higher RPMs when fuel demand increases and maps go into WOT mode. Increased fuel demand could cause sediment to push up into filter / inlet.

    4. Stall at idle. Assume for the sake of discussion you are only putting out 75% fuel needed. At idle when warm, this would not be enough to hold a steady idle, but would likely be ok for cruising when the throttle is partially open, albeit a bit lean. ECU will correct for some fuel issues, but can't handle it all.

    5. Intermittent issues. Pump flaky, or debris being sucked up and dropped.

    Amazed no check engine lights, like a 1212 or a 1211?

    ALL WILD SPECULATION but if I'm right you can send me a 6 pack. ;)
     
  3. f27

    f27 Rookie

    Aug 12, 2014
    10
    It is worth checking.

    No check engine lights, though - and I am rather ceratin they work...

    Any easy way to check if this is it?

    Would it also explain why the rpms at which point the hesitation happen come down so low? AT this point I can't even cruise with the car : I can just drive it normal until it is warmed up and then I need to be in the vicinity of home, because the interval in which I can operated (of rpms) comes down so fast.

    To be more clear : when cold, I can use the car from 1K to 7.8K (max).
    As soon as it warms, the maximum goes down (1K to 6K, 1K to 5K, ... and so on). PLease note that within 2 or 3 kilometers I can't even drive at 2000 rpm, as it is backfiring and hesitation etc. ANd obviously then the engine cuts out completely and there is no way to restart it until it is cooled down entirely...
     
  4. whyte

    whyte Formula Junior

    Apr 25, 2006
    409
    Merritt Island, FL
    Full Name:
    John C
    Brian, Dave, Ernie, Plugzit or any of the other pros or enthusiasts can make better test recommendations than I, but I suspect a fuel pressure test would be telling.

    There are many other things it could be as well, of course. The thing that prevents me from suggesting them is the lack of a check engine light. You are 100% sure they are working and installed? Have you tried pulling the codes just to make sure the lights and ECUs work ok?

    You could pull the O2 sensor connectors off and force the ECUs into open loop mode. That should test your ECU CELs, and tell you if there is something in the emissions system causing a problem.

    Other crazy ideas in the hopes it might spur some help. Not all of these match your symptoms, but I've been where you are, and I know how it feels to just want ideas:

    Bad gas (simple stuff)
    Timing problems
    Bearing getting hot somewhere and seizing
    Failing fuel pump (getting hot and pulling too much current, slowing down)
    Bad cat (check the temp on both sides. Might have something loose and clogging one side)
    Idle Air Control Valve stuck (don't think symptoms match)
    Vacuum leak (gap somewhere that expands with heat)
    Bad connection getting hot and backing out in wiring harness
    Fuel pump relay getting hot and cutting out
    ECU resetting mid drive
    Wire grounding on firewall to an ECU
    Voltage issues causing ECU reset with heat
    Bad alternator losing output with heat
    Stuck freaking parking brake!?!?!
    Bad clutch problems putting too much load on motor?
    Voodoo curse?


    There are small air inlets on the intake, near the TB that are known to get clogged. Doubt this would cause your high RPM issues, but can cause idle problems.

    Any way you slice it, it your car is stalling AND you are not throwing any codes, something is majorly messed up. Not many problems I can think of that severe which the ECU can't detect. This logically suggests that either your ECU or CEL system is not functioning, or it is something in a system that the ECU can't detect. But heck, stumbling and misfiring should trigger something.

    My advice: Make sure your ECUs are throwing codes, and not resetting. Both sides. If not, you've narrowed down your problem domain a lot. If they look good, check that fuel pump relay. A brief interruption (relay losing contact) might be enough to screw your fuel pressure but not trip a CEL.

    If none of these ideas help, I'd consult with a pro for a diagnostic-- and I would definitely not push the car. If you have a major mechanical issue, a pro's wisdom may save you a lot of money in the long run.

    (P.s. Don't run it to 7800 RPM cold anymore, either. :) )
     
  5. Bertil

    Bertil Karting
    Owner

    Sep 8, 2012
    199
    Stockholm Sweden
    Full Name:
    Bertil Palmblad
    You are talking about kilometers. Do you have a euro version? If so, you don't have any Check Engine lights, but that's an easy fix. It's easy to pull the codes yourself.
    BR
    Bertil
     
  6. zc911

    zc911 Formula Junior

    Mar 4, 2014
    707
    Brampton, Ontario
    Full Name:
    Rob
    i am gonna guess you have a fueling issue. Pumps, filters, or fuel pressure regulators.
    Start at the easy spot the fuel pressure regulators.
    Start the car, let it idle for 5 min or so. Shut down and pull the FPR vaccum hose off. Any fuel in there? If so you have a bad fuel pressure regulator.
    My 348 has 1 bad regulator and i get back firing when slowing down or coasting, hard starting, and a terrible eye buring fuel smell at idle. I also failed an idle emissions test. New FPR on the way.
    Rock auto has them for $80 a pop
     
  7. 1turbobrick

    1turbobrick Karting

    Nov 29, 2011
    153
    Calgary, Alberta
    Full Name:
    Dale W
    Do these cars have knock sensors? Sounds like a knock sensor freaking out and the computer is pulling timing out. I'm not sure the computer can pull enough timing to stall the engine or at least it can't on a Volvo, of which I'm far more familiar...

    I think the first problem could be completely unrelated. Sounds like a sticky idle air control valve to me.
     
  8. f27

    f27 Rookie

    Aug 12, 2014
    10
    It is a euro version indeed. I haven't yet pulled the codes, but the warning lights (for any of the 2 banks) in the dash didn't come on in any circumstance (as they did before with a previous problem...

    I am still not entirely clear on how to pull the codes, though...
     
  9. fatmanscustoms

    Jan 4, 2012
    4
    Aston/Media, PA
    Full Name:
    Joe Barbiere
    Hi,

    My 1990 348 recently had the exact same symptoms, except possibly the stumbling/hesitation at 7k rpm.... turned out to be one of the fuel pressure regulators. Pull the vacuum hose off of the FPR fitting and see if it has gas or a heavy gas smell in it - if so it's leaking. If you happen to have a small hand vacuum pump, you can put the hand pump rubber hose on the fitting, apply a small amount of vacuum and see if any liquid gass starts coming up the hose. There should be no gas in the vacuum hose at all. If there is, raw unmetered fuel is being dumped into the intake manifold, which the engine can withstand when the engine is cold but will cause it to run rich, stall on return to idle, etc.

    I bought both of mine from Daniel at Ricambi, installed them, and noticed a giant increase in throttle response, no stalling when returning to idle.

    Hope this helps,

    Joe
     
  10. Bertil

    Bertil Karting
    Owner

    Sep 8, 2012
    199
    Stockholm Sweden
    Full Name:
    Bertil Palmblad
    Here you can read how to pull the codes: My Ferrari 348
    You don't need the cable and push button, you can use a paper clip instead.
    BR
    Bertil
     
  11. f27

    f27 Rookie

    Aug 12, 2014
    10
    Hmm, I must be reading past it, I can't seem to find a manual doing it with a paperclip on my348...
     
  12. Bertil

    Bertil Karting
    Owner

    Sep 8, 2012
    199
    Stockholm Sweden
    Full Name:
    Bertil Palmblad
    #12 Bertil, Aug 19, 2014
    Last edited by a moderator: Sep 7, 2017
    Here is a pic of the cable and push button. It's supposed to be connected to the small "rat tails" coming out from the ECU's. Instead of the cable and button, you can use a paper clip directly to the ECU cables. But first, as you have the euro version, you have to put in the bulbs in your cluster. It's a 10 minutes job.
    Bertil
    Image Unavailable, Please Login
     
  13. f27

    f27 Rookie

    Aug 12, 2014
    10
    It took a while, but we finally pulled the codes. On bank 5-8 we've got 4121.
    Trying to get the codes for bank 1-4, we didn't get it to start, but three coes :
    4114 (I guess this is because we pulled the codes without the engine running.
    1444 (burned out lamp in the panel, I suppose this means nothing)
    4121
    I have straight pipes from Larini. Could these be too hot and causing this?
     
  14. f27

    f27 Rookie

    Aug 12, 2014
    10
    #14 f27, Sep 21, 2014
    Last edited: Sep 21, 2014
    Some more information. We've just detached the battery for 5 minutes and pulled the codes again.

    I got it to start, but only the 1-4 bank was running. Not even ignition on the other bank.

    codes :
    1-4 bank : 4121 (but that bank is running fine)
    5-8 bank : 1121

    I don't know what to think of this... 1121 could be because the bank wasn't running. I can find mention to the crank sensor as well, but then again, we've just replaced that with a new sensor...

    After some more tries we got it running on both banks; error codew wer then :
    bank 1-4 :
    4121
    bank 5-8 :
    4121
    4114
    4112

    quickly swapped the hall sensor, as we had a spare lying around, but to no avail.

    Any suggestions are welcome...

    btw, we also replaced the fuel pump on bank 5-8. That wasn't the problem, but it is exchanged for a new one also anyhow.
     
  15. tbakowsky

    tbakowsky F1 World Champ
    Consultant Professional Ferrari Technician

    Sep 18, 2002
    19,947
    The Cold North
    Full Name:
    Tom
    Do you have spark? Do you have injector pulse? Why are you throwing parts at it, without checking the basics?
     
  16. f27

    f27 Rookie

    Aug 12, 2014
    10
    We did exchange that, as we had fuel pressure that was changing erraticly on bank 5-8. We swapped the connections to the injector of both banks, so we could narrow it down to either the fuel filter or the fuel pump. Fuel filters have already been exchanged, so that why we thought the fuel pump was the obvious scapegoat for the issue. I'd like to think it was an educated guess rather than throwing parts at it.

    Unfortunately, that doesn't seem to be the problem.

    When the bank runs, we do have sparks as it should.

    I think the 4114 and 4112 codes are telling, but I just don't understand as it isn't the Hall sensor.

    4121 would suggest something with the exhaust ECU's, but it seems hard to believe there's an issue with both of them at both sides... We have yet to try and run the car with the exhaust ECU's disconnected (I have read this is possible).
     
  17. ernie

    ernie Two Time F1 World Champ
    Lifetime Rossa Owner

    Nov 19, 2001
    22,614
    The Brickyard
    Full Name:
    The Bad Guy
    First, please fill out your profile. We like to know who we are talking to.

    Okay now.

    This can be a few things.

    1) the idle air control valves need cleaning

    2) the throttle blades are closing fully. This can be adjusted with the throttle stops on the bottom of the throttle bodies. Also, check to make sure the throttle linkage is adjusted to the same length, and that the tb plates are opening/closing both at the same time.

    3) the air bypass screws on the sides of each throttle body need to be adjusted

    4) both plenums need to be pressure balanced in addition to adjusting the air bypass screws

    5) your fuel preside regulators could be going bad

    6) if you disconnected the battery you MUST let the ECUs go though the initial start up calibration. The Motronic uses the initial resistance values taken from the throttle position sensors at rest, and then uses that info to determine the degree the tb's are open/close.

    Here is what I would try.

    1) disconnect the catalytic converter temperature control units from the main wiring harness. If one is going bad it will send a signal to the Motronic ecu to shut the back down. So to rule that out, disconnect the stupid things. I have been running my 348 for nearly 13 years with the damn things disconnected. The Motronic will store a silent code (4121) but the engine will run.

    2) check your cam faze sensor on the rear of the 1/4 bank intake cam. Make sure it is in good shape, that all the connections/contacts look good, and that the seal is not leaking oil into the sensor housing

    3) check the condition of the fuel pump relays the passenger footwell

    4) check to make sure your catalytic convert is not clogged with broken down ceramic matrix

    5) when was the last time the fuel injectors where flow tested and cleaned? It would be a good idea to send them out for testing and cleaning.
     
  18. f27

    f27 Rookie

    Aug 12, 2014
    10
    Problem solved!
    Both crank sensors were replaced, but everything still pointed in that direction. It turned out to be a lead from one of the cranck sensors to the ECU. The cable was still intact but a bit compromised, close to the connector. When warming up the electrical connaction failed.
    Stumbling and backfiring is gone. It seems that shutting off when coming to a stop is gone also...
    Unfortunately, the clutch is going. Although I've just done 3K or 5K kilometers with it... :-(
     
  19. ernie

    ernie Two Time F1 World Champ
    Lifetime Rossa Owner

    Nov 19, 2001
    22,614
    The Brickyard
    Full Name:
    The Bad Guy
    Glad to hear it's sorted out. Thanks for the update.
     
  20. pnicholasen

    pnicholasen Formula 3

    Jan 14, 2011
    1,364
    South of Philly
    Full Name:
    Paul Nicholasen
    That must be a huge relief! How did you figure it out? Was the wire visibly damaged, or something more subtle?
     
  21. f27

    f27 Rookie

    Aug 12, 2014
    10
    No, a bit lucky. I was arguing with my technician it should be something with the crank sensors and I figured : although they are new, it could be there was a faulty one. Since we had the issue on 1 bank, I suggested swapping them out (left to right) - if that gave no change, we would have to inspect the lead to the ECU. While we disconnected them, we decided to just measure resistance on the cable. We had a connection on both, but we noticed right away, that when fumbling with one connector, the connection sometimes failed.
    While inspecting the connector a bit more serious, the ground wire broke close to the connector. We then knew for sure that the cable must have been compromised already.

    A huge relief, indeed...
     
  22. whyte

    whyte Formula Junior

    Apr 25, 2006
    409
    Merritt Island, FL
    Full Name:
    John C
    Great news.
     

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