Here's a pic of me pulling the engine out of my 612 yesterday! | Page 18 | FerrariChat

Here's a pic of me pulling the engine out of my 612 yesterday!

Discussion in '612/599' started by trygve11, Jul 4, 2014.

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  1. trygve11

    trygve11 Formula Junior
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    Thank you! Yes, it is frustrating. Mostly because I am used to all this stuff going to plan. Not having the SD3 is hurting me and all this gremlins are having me second guess the basics. It will get worked out though... eventually! Work is now getting in the way!
     
  2. theunissenguido

    theunissenguido F1 Rookie
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    Jason,

    I just wonder, not telling you did, but is it possible to swap the cams, inlet to outlet and outlet to inlet by mistake ?
    There are to many issues from the beginning why this engine want run properly. Strange.

    Guido
     
  3. trygve11

    trygve11 Formula Junior
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    I am as close to positive as possible that the cams didn't get mixed up bank to bank or intake to exhaust. I've reviewed the firing order and relative required valve positions and they appear correct. I am quite sure I have an engine management issue.

    This weekend I will install new crank sensors, confirm I have them connected to the proper ECUs, and check the wiring via pinouts to the sensor connectors and ECUs. Before I pull the plenum again and start triple checking knock sensors, camshaft sensors, compression or doing another timing check, I'd like to have the local (independent) Ferrari mechanic come by with his SD3 and provide his input. If I am lucky, that will occur on Monday.
     
  4. tazandjan

    tazandjan Three Time F1 World Champ
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    Otherwise you would have bent some valves again, and she is at least turning over with no interference.
     
  5. Kevin Rev'n

    Kevin Rev'n Two Time F1 World Champ
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    Read the whole thread = WOW.
    Fingers crossed.
     
  6. theunissenguido

    theunissenguido F1 Rookie
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    #431 theunissenguido, Jan 17, 2015
    Last edited by a moderator: Sep 7, 2017
    Some one has a timing diagram for 612 ?
    On a timing diagram for 512 Tr I see that Intake opens 10 °before TDC and Exhaust closes 10° after TDC.This means, even with swapped cams, cams correct on marks, there will be NO contact between valve and piston.
    On that timing diagram I also see that the bubbles on the cams for intake and exhaust, the higgest points, are 124 ° from one other.
    On Jasons picture those bubbles looks like much more then 124 ° from one other....therefore a timing diagram could give more info.
    Jason, those cams hat only 1 mark for timing or more marks ?

    Guido
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  7. tazandjan

    tazandjan Three Time F1 World Champ
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    Guido- He has a factory workshop manual with all the timing data. A 65 degree V12's valves will look different from a 180 degree V12's valves. The crank throws are different, too, because of the 65 degree vee. Normal V12 Vees are 60 degrees, 120 degrees, and 180 degrees.
     
  8. fatbillybob

    fatbillybob Two Time F1 World Champ
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    #433 fatbillybob, Jan 17, 2015
    Last edited by a moderator: Sep 7, 2017
    Well it's kinda simple. You can mark the shafts before removal to make your life easy and not think about it. Or you can look at #1 in compression at TDC and look at what the valves are doing. Then go down your firing order and prove it as you look at relative valve positions as you turn the crank.
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  9. Paris Hilton's Dog

    Mar 21, 2008
    10
    If the photo of post #431 is showing the present camshaft installation of your engine, then the problem is clear. The cam timing is off (and possibly the cams are switched but I can't confirm from the photo). The exhaust cam should be retarded by (very roughly) 90 camshaft degrees from its current position relative to the intake cam. Note that this comment refers only to the relative positions of the cams and not to their positions relative to the crankshaft; it's possible that there's an issue there as well.
    If that photo is not showing the present state of your engine then please disregard.
    Best of luck, I've enjoyed your thread.
     
  10. PSk

    PSk F1 World Champ

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    Amen. You should do this for everything. That was how I was taught. Have we put everything else back in the right holes also?

    Fingers crossed.
    Pete
     
  11. theunissenguido

    theunissenguido F1 Rookie
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    #436 theunissenguido, Jan 18, 2015
    Last edited by a moderator: Sep 7, 2017
    If there is confirmation that cams are turning clockwise, the passenger banc, exhaust cam should come BEFORE intake about 90 °. Tell me if I'm wrong here.
    Therefor a timing diagram should confirm it all.
    It should be great if there are pictures from both bancs before taking of the cams and after at TDC spark...1e cilinder.

    Guido
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  12. trygve11

    trygve11 Formula Junior
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    Hey guys, sorry I have missed the recent posts...

    The engine turns clockwise. The cams turn counterclockwise.

    I couldn't mark any of the cams prior to disassembly because I had a completely locked motor due to the bent rod and couldn't get it to TDC without pounding out the bad piston and bent rod assembly!

    FYI, there is only one timing mark per revolution on the 612 cams. One upfront near the front cam cap, and another one (within a couple degrees of the front one) on the very rear of the cam which is supposed to represent a final scribe line done once the actual timing is set in the factory. The issue here is that I have heard that this scribe line is precise from some, and from others that it is not and must be fined tuned (and that this fine tuning matters materially). I (quite frankly) believe that these rear scribe marks are the final timing marks and are close enough for the car to run like a raped ape. Then again, I could be wrong but I can't imagine that being off a degree or two would result in the issue I am having.

    I should have Vince coming by the shop tomorrow night to look things over with me. Today I installed my new crank sensors and confirmed my theory (by pinning out each wire to the ecu's) that the left side sensor feeds the passenger bank and the right side feeds the drivers bank. This, as noted, is because of the rotational direction of the engine (clockwise) and the firing order of the car (which always goes pass bank to driver's bank, then onward). And, since the sensors are on the bottom side of the bell housing and 60 degrees apart from each other.

    So, the only thing short of 99.999% for me of not being electronic would have been a final pull of the plenum to (once again) confirm wiring to the knock sensors, compression on every cylinder, and a pull of the rear cam caps to ensure I didn't have one bank off from the other by one turn of the crank (boy I would have had to be drinking a lot the night I timed it to do that).

    As always, interested in any further thoughts or inputs.

    - Jason
     
  13. trygve11

    trygve11 Formula Junior
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    Oh, in terms of marking cams as which bank and intake or exhaust, I did that with tape wrapped around the cams and markers.

    I couldn't mark the precise timing of the cams prior to pulling apart since engine was seized. So I used the workshop manual and fact that each cam has only 1 timing mark. I set the #1 piston (front piston on US-passenger or right bank) to TDC and timing all four cams from that piston position. Now I've acknowledged the idiot move on bending the #6 cylinder valves, but I remedied that and re-timed.

    Hopefully more answers than questions coming soon!
     
  14. Paulo Ferrari

    Paulo Ferrari Formula Junior

    Mar 5, 2007
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    Fantastic work, fantastic thread. Yesterday I began to see your works and was to end page by page.
    I hope you find the problem, and that very soon this magnificent 612 is to travel on the road for many good adventures and travel.

    Continue with the good work and good luck. It will all end well.
     
  15. trygve11

    trygve11 Formula Junior
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    Thanks Paulo and everyone else for your encouragement and for hanging on this long! It will be fun when it's all sorted out and running well!
     
  16. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Jason,

    If you are close to the assembly marks car will start and run fine just not optimum. Rear scribe lines difficult to get dead on and even when dead 1 or 2 cam cog holes either way and the lines do not appear to move. Cam timing by degree wheel is that precise. Besides you rebuilt motor and that changes the rear scribe line precision.
     
  17. tazandjan

    tazandjan Three Time F1 World Champ
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    FBB- He degreed the cams with a wheel. All the scribe lines lined up afterwards.
     
  18. trygve11

    trygve11 Formula Junior
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    Well, not exactly. I used the degree wheel to help track TDC while also using the TDC gauge in #1 cylinder. I didn't do the secondary step of the cam lobe measures at X degrees, etc. because I felt that it was superfluous.

    I am almost sure that a minor minor timing optimization is not my issue. Quite frankly (though I may live to regret saying this) I think the need to fine tune the cams beyond the scribe lines on the back of the cams is false precision and unnecessary. Turning the cams a certain number of degrees and then testing opening against a valve through tappets that may or may not be properly filled with oil, etc. seems like baloney.

    When I timed the cams. all four front cam marks were on center with the rear scribe marks perfectly set. And the cam wheel positioning pins did matter and the pin needed to be in a particular hole to keep alignment.

    Let the debate begin on this specific topic! ;-)
     
  19. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Jason,

    Many feel your 1st sentence is true. I agree with second sentence if close to assembly marks car will run. 3rd sentence I get where you are coming from. On chevys you can remove a lifter replace with a solid and then this exercise of cam timing makes sense. I know what you mean about oil in the ferrari lifters. There is a check valve in there to prevent oil from draining. So in theory doing the baloney against the Ferrari lifter should be OK. Ferrari is silent on this issue. I also have never heard a Ferrari tech discuss that issue. Two chevy ways common in the industry is .050" opening method and the lobe centerline method. Assumptions are made in both methods. I have never been able to disprove whether Ferrari lobes are symmetrical and I have never bothered to measure the dwell of max opening at centerline. For a while I set timing to assembly marks then verified cam timing by using lobe centerline. Very often the assembly marks were perfect and I went no further. It was very fast and maybe the dwell at centerline improves the results. Later I spent the time to play with the Ferrari method of cam timing. That's when I found that this method was extremely precise. When adjusting the cam shafts to meet the requirements moving 1-2 holes at the cog yielded no visual movement at the marks! Wow! This means to me that neither set of marks is worth much except as a reference point to not smash valves to pistons. These are very precise motors if you want them to run as Ferrari intended. So the bottom line is you could use nail polish and never remove a cam cover swap a belt and the car will run fine. It will run better if assembly marks or rear marks are carefully aligned. It will run best if cam timed as Ferrari intended.
     
  20. trygve11

    trygve11 Formula Junior
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    I get it. And fair enough. But I either made an even bigger mistake than this or something in the "engine management" department is causing my pain. I will certainly be embarrassed if I made another mistake and will gladly fall on my sword and admit it. And will likely then slow "way down" in the future as I began moving very quickly on this project once the start date for my new job came closer!
     
  21. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Jason,

    Since a Ferrari tech is coming to see you have that discussion with him about the oil in the ferrari lifters and see what he has to say about that.
     
  22. Yoonyah

    Yoonyah Karting

    Sep 19, 2010
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    Apologies if this has been asked before, but can you please advise the exact shade of blue the 612 has?

    Wonderful project btw!
     
  23. trygve11

    trygve11 Formula Junior
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    I stopped by to talk to the Ferrari tech. He hopes to swing by tonight and look at the car.

    He says I should plan to re-fine the timing. So... I guess I will. Live and learn.

    He doubts that's what's keeping it from running but he also doesn't think it's likely to be electrical. Well, it's got to be one or the other! Perhaps I massively mixed up the timing but time will tell. Or perhaps timing it on the marks is so far off it doesn't run properly.

    Likely I will be pulling the plenum next weekend and redoing the timing. I will post when I have more answers.

    - Jason

    And, oh. Blue Tour de France is the car's color.
     
  24. Paris Hilton's Dog

    Mar 21, 2008
    10
    Yes, I would concur with the fundamental point of your post and I would add that lobe separation angles are typically around 110 camshaft degrees (close enough to your description of 90 deg). Regarding direction of rotation, in this case cams turn opposite of crank, but in any case exhaust cam should lead intake by the LSA.

    Admittedly photos can be deceiving, but post 431 appears to show LSA approaching 160-180 deg. I suppose I would expect to see LSAs similar to the photo in fatbillybob's post #433.
     
  25. trygve11

    trygve11 Formula Junior
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    Because I love pulling the plenum and valve covers (and I have gotten really good at it now), I likely see me doing this again.

    In the meantime I'd sure like to get a confirmation of the electronics from Vince and some corroborating guidance...
     

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