Problem at the gas station - 308 gtsi | FerrariChat

Problem at the gas station - 308 gtsi

Discussion in 'Technical Q&A' started by JasonMiller, Aug 3, 2015.

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  1. JasonMiller

    JasonMiller F1 Rookie
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    Jul 16, 2004
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    Jason Miller
    I have a very perplexing problem with my 308. The car runs great except after I fill it with fuel.

    Its a 1981 308 GTSI. If I go to the gas station open the cap, fill with fuel, it will take a few extra cranks to start. Once its running it will stall under load, sometimes backfiring and just running rough, sometimes it will die completely but always start back up.

    This will happen for 15 to 40 miles and then seem to clear up and run fine.

    If I drive the car directly home after fueling and it sits a while, it will also start and run fine.

    So what the heck is happening while I am fueling this car to cause this issue?

    I did an extensive fchat search and even google searched this issue to no avail.

    thanks for any input.
     
  2. spirot

    spirot F1 World Champ

    Dec 12, 2005
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    That is strange. Have you checked the "Check Valve" on the fuel pump? it may be overloaded with a full tank? the bucking and backfiring to me indicates an electrical pump issue... there is a fuse on the check valve relay in the trunk - right hand side when standing at the rear of the car.. under the carpet.. you need to remove 4 bolts - and flip it up side down to see the fuses wiring... but my first guess is the check valve is old, malfunctioning... or .... I dont know.

    good luck - chasing these things is a pita.
     
  3. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
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    Don the 16th
    It sounds like an evaporative emissions system problem to me. I don't know how much of a system that car would have had, but I seem to recall even the later carb cars had charcoal canisters. You might be getting liquid fuel in one and then sucking it back in, driving the engine hopelessly rich.
    You can try to work around the problem by trying two things: try only filling to ~3/4 tank, and try filling slowly. If one or both of those resolves the concern, it will help you focus your solution.
    An examination of the system components can point to a hose that might be damaged or pinched, or a valve that might be stuck.
     
  4. JasonMiller

    JasonMiller F1 Rookie
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    Thanks for the input both of you, I will check these items and hopefully weed this out.
     
  5. mwr4440

    mwr4440 Five Time F1 World Champ
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    The fuel accumulator can cause the starting issue when warm.

    All you can do is replace it.

    That might solve a good part of your problem.

    And yes the FI cars had charcoal canisters. My '81 does. Passenger side behind the shock tower.
     
  6. spirot

    spirot F1 World Champ

    Dec 12, 2005
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    Good point that could explain the issues after re fuel
     
  7. ///Mike

    ///Mike F1 Veteran

    Dec 11, 2003
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    Bugtussle
    Jason, does it act the same way if you drive it the same distance as you would to go to the gas station and then shut it off for only as long as you would during refueling?
     
  8. JG333SP

    JG333SP Formula 3

    Mar 24, 2010
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    Jim G
    Are you putting ethanol blend fuel in there? The carb 308s are more sensitive to this (no question mine is) but I've heard of issues with all sorts of older injected cars
     
  9. rob lay

    rob lay Administrator
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    Dec 1, 2000
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    Vapor lock? Guess solution would be check venting.

    I know 328/348 range cars can easily get a hot start issue, quick solution open the rear bonnet at stops to vent out. They shouldn't do that in first place, but I've seen it on many rallies.
     
  10. ///Mike

    ///Mike F1 Veteran

    Dec 11, 2003
    6,097
    Bugtussle
    That's a big reason why I was asking if the problem arises under the same circumstances, even if he's not adding fuel. Vapor lock is something that comes readily to mind when you live in our climate.
     
  11. JasonMiller

    JasonMiller F1 Rookie
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    No, it only happens after removing the fuel cap and refueling, it drives great until I fuel it up.



    No ethanol,

    Thanks for the help!
     
  12. JasonMiller

    JasonMiller F1 Rookie
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    I think I will simply remove the cap and replace it without fueling the car, if it has the same symptoms I can figure its not a fuel issue but venting issue?
     
  13. Meister

    Meister F1 Veteran
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    could it be a fuel pressure issue. Removing the cap releases/changes the pressure in the tank and therefore the system?
     
  14. ///Mike

    ///Mike F1 Veteran

    Dec 11, 2003
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    Bugtussle
    Sounds like a great plan. Let us know what you find.
     
  15. finnerty

    finnerty F1 World Champ

    May 18, 2004
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    On an '81 308 ???
     
  16. JasonMiller

    JasonMiller F1 Rookie
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    OK, today I faked like I was getting gas, drove to the station, removed the cap stood there like an idiot, re attached the cap and drove away.

    Drives fine... No stalling.


    So now I am going to go back and put only 5 gallons in it (not fill it completely up) and see what happens
     
  17. 360+Volt=Prius

    360+Volt=Prius Formula 3
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    The plot thickens!
     
  18. finnerty

    finnerty F1 World Champ

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    Cool --- So at least you've ruled out the possibility that your car was simply neurotic and in need of psychotherapy :):)
     
  19. afwrench

    afwrench Formula Junior

    Nov 24, 2004
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    Try adding fuel and leaving the cap off,drive a bit .Venting issue?Mike
     
  20. JasonMiller

    JasonMiller F1 Rookie
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    Alright fchat brain trust....

    I am 99% sure its not a vent issue, I went to the gas station on a quarter of a tank and put five gallons in and it ran fine.

    So with that said I feel I only get the problem when the car is filled completely up so it seems to me I am having a problem with the valve mentioned above allowing fuel to flood the canister...

    Does this sound like a fair assessment?

    Also thanks again for all the input.
     
  21. finnerty

    finnerty F1 World Champ

    May 18, 2004
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    Jason,

    This is an effective way to rule in / out a venting or tank pressure issue. However, I would leave the cap on and just loosened (no seal) though --- to prevent any major spillage out the filler neck.

    If the problem persists during this experiment, then you likely have another issue. My guess would be a weak / failing fuel pump.
     
  22. JasonMiller

    JasonMiller F1 Rookie
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    Thanks for the post, I have done some tests and dont think its vent issue as I removed the cap and replaced it with no problem, I even gassed up with only five gallons, no problem.

    The problem only happens if I fill the car completely full...
     
  23. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    Other than the fuel pump, there is one other possibility I can think of --- though it would be very unusual.

    If the fuel tank on the driver's side (the fill side) is loose in its mounting (it is held secure by steel straps), it could be possible that when full, the additional weight is allowing it to sag or displace in a way that is compressing / distorting the fuel supply hoses or even pinching / shorting the electrical wires for the fuel pump --- as these are all adjacent to that tank.

    Again, although this is unlikely..... stranger things have happened. And, it would fit with the symptoms you are experiencing. Might be worth a quick look.
     

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