FF Forza Exhaust Controller Install | FerrariChat

FF Forza Exhaust Controller Install

Discussion in 'FF/Lusso' started by CrazyMD, Oct 4, 2015.

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  1. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    #1 CrazyMD, Oct 4, 2015
    Last edited by a moderator: Sep 7, 2017
    I've been reading this forum for years and a lot of threads have helped me considerably. I recently purchased an FF and tried searching for help on installing an exhaust controller to have more control over the exhaust valves for better sound. I couldn't find anything so I figured I would post my installation for future FF owners who would like to do this themselves.

    I decided to go with the Forza controller with a remote option.

    I tried to take pictures but they didn't come out so great. But you get the idea. The install took me about 1 hour. Putting the car up on a lift definitely helps but it can also be done in the air on jacks. Im lucky enough to have a lift in my garage.

    Step 1, remove the under tray in the back. Its an assortment of Torx screws and some bolts.

    Once you get the under tray off, remove the torx screws holding in the rear diffuser. You don't need to remove all of them. But you want to remove a few to allow you to flex the plastic bumper down about 1-2 inches.

    Once you remove those, you can see with a flashlight the exhaust valve solenoids tucked up behind the rear bumper. Please see attached photos.

    Unplug the connector going to each solenoid and plug into the Forza harness. Then plug the other end of the forza harness into the solenoids. See attached picture

    Next you need to connect the green ground cable. I don't like drilling holes, etc into the car. You can see from the photos where I chose my ground bolt. It seems to be an oil cooler. I didn't remove the nut. What I did was found another nut with the same thread of course and just tightened it down onto the stud hanging off the oil cooler.

    Then I folded the wires all together and zip tied them. Finally, I used the included 3M locking velcro tape to tuck in the exhaust controlled right into the rear bumper with the antenna sticking towards the front of the car.

    At this point turn the car on and confirm everything works. Both LED lights need to be on in the front. Hit the button A on the wireless remote and the valves open. Hit button B and the valves close. Once I verified everything is operating correctly, I put the under tray back on and went for a drive. Car sounds much better now and I can set it to stock easily with the press of a button.

    Hope this helps others.
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  2. Jasone

    Jasone Formula 3
    Owner

    Nov 15, 2011
    1,203
    Tampa Florida
    Full Name:
    Jasone
    nicely done. Thanks for documenting it.
     
  3. FFantastic

    FFantastic Formula Junior

    Mar 23, 2015
    859
    UK Riviera
    Full Name:
    Barrie John Lovelock
    Sounds like the ideal fitment but please explain;
    Can you set it to keep the valves closed all the time or is it just the two options of normal standard mode and locked open mode?
     
  4. deltona

    deltona Formula 3

    Aug 7, 2009
    1,386
    UK
    Full Name:
    Justin
    Thanks for taking the time to post the installation details and pics.

    I am looking to improve the low rpm sound of my FF too but am unsure whether I need the same set up as you or a new exhaust as well (capristo) to achieve a deeper sound at low rpm.

    Could you try to explain how the sound has changed now at low rpm. Is it deeper or just louder or both? Better still could you post a video of valves open and valves closed from idle up to 3000rpm?
     
  5. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    FF Fantastic, You can set it to keep the valves closed at all times...but Im not sure why you would want to do this. With the Forza controller, I think the switch has to be hard wired. Also, from my understanding it allows heat to build up in the exhaust system and catalytic converters which probably is not so good for the car.

    If you use the wireless controller and installation method I did, you have 2 options.

    Button A on the remote - valves always open
    Button B on the remote - stock setup where the cars computer activates the valves (comfort mode valves are closed longer and thus car is quieter. Sport mode valves open earlier and thus louder)
     
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  6. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    Deltona, this is not going to give you the sound of a Capristo Exhaust. But it definitely makes the car sound louder at low RPM. I think it is deeper and louder. I will try to post a video over the next week or so.

    However, you can actually test this yourself on your own car. The exhaust valves are open when the car is off. When you turn the car on, the car builds vacuum pressure and closes the valves within a few seconds of the car starting.

    If you remove your under tray, you will see the exhaust valves. They are easily visible and have a hose running to them. If you disconnect the hose, and plug the hose up with a golf tee or bolt (so you don't get a vacuum leak and possible check engine light), your exhaust valves will then be open and you can see what it sounds like and even go drive it and see if you like it.

    This is the cheap way of doing the valves (My 360 has been like this since 2002). However, since my FF is more of a daily driver and I would like it more quiet at times...I preferred to go the forza controller route so that I can set it back to stock at the click of a button.
     
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  7. deltona

    deltona Formula 3

    Aug 7, 2009
    1,386
    UK
    Full Name:
    Justin
    Thanks for the info. I would try what you are saying but a) I don't have a ramp at home to lift the car and b) like you, i want the option for the car to be factory quiet.

    So for the relatively small cost involved i'd probably take a chance on the controller.

    Whilst researching exhaust options, i found the Novitec exhaust video which sounds totally insane! But interestingly, looking at the video (28 seconds into it) it seems they have reprogrammed the cars ECU to have exhaust valves at open at idle as soon as Sport is selected switching from Comfort on the manettino. Nice touch but not sure i'd want to mess with the cars ECU myself.

    https://www.youtube.com/watch?v=aBzDy42lsm0

    If you do get to do a video of yours would be much appreciated.
     
  8. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    The novitec exhaust sounds awesome but that's not what I'm looking for out of my FF. I'm looking for a daily driver that's quieter and calmer inside but comes to life when I want to drive it a little more aggressively. So far the stock exhaust with the valves open sounds good enough for me. I'm also not looking to modify the ecu, etc. That's why this modification fit the bill perfectly for me. It was easy to do, I can have the stock setup at anytime, it's easily reversible, and the cost was very reasonable. I will try to get a video for you over the next week of the sound.

    My idea of unplugging he vacuum lines from your exhaust valves would be temporary just for you to hear the sound in person. But taking the under tray off with the car on jacks and not a lift and working on your back is a bit difficult.
     
  9. FFantastic

    FFantastic Formula Junior

    Mar 23, 2015
    859
    UK Riviera
    Full Name:
    Barrie John Lovelock
    Thanks for the clarification, very helpful.
     
  10. deltona

    deltona Formula 3

    Aug 7, 2009
    1,386
    UK
    Full Name:
    Justin
    Thank you. It seems we are both looking for the same effect. I only mentioned the Novitec as it sounded so good, but like you i'm using the car daily and want peace and quiet some of the time. I think i might just order the Forza controller and see what it's like. Out of interest, so i'm prepared for installation, you don't happen to know what size the additional nut was you used to connect the ground cable?
     
  11. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    The Novitec sounds CRAZY awesome but thats just not feasible for my daily driving FF. Im unsure what the nut was. It is a metric thread. Honestly you can realistically loosen the nut that is there as it is a bracket holding the oil cooler. I just happened to have the spare nut laying around that fit. Let me know if you have other questions.
     
  12. bisel

    bisel Formula 3
    BANNED

    Sep 12, 2012
    1,138
    Scottsdale, Arizona
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    Steve Bisel
    Hi CrazyMD ... First, thanks for your order. I appreciate it.

    There are no worries that you will overheat the catalytic converters with the Forza controller in the Always Closed mode. Since the exhaust bypass valves are downstream of the catalytic converters, 100% of the exhaust gases pass through the cats regardless of the position of the bypass valves. There will be virtually no difference in the heat build-up.

    Some people may tend to believe that with the valves closed, there is higher back pressure. In theory, this is correct. In practice, Ferrari really has designed these exhaust systems with bypass valves primarily to provide two levels of sound. The lower level of sound complies with EU noise abatement requirements. The higher sound level only because owners want it and the use of exhaust bypass valves is the way that manufacturers can do both. Several manufacturers use dual mode exhausts similar to Ferrari ... Corvette, Camaro, Dodge Challenger, Jaguar, BMW, Porsche, Lamborghini, Audi ... to name a few.

    In summary, do not be concerned with running the car with valves open or closed. It really does not make any difference that you will be able to tell except the sound.

    Regards,

    Steve
     
  13. deltona

    deltona Formula 3

    Aug 7, 2009
    1,386
    UK
    Full Name:
    Justin
    Thanks. Do you think if i lift the rear of the car about 10 inches using a trolley jack i can get enough space to do the fitting myself?
     
  14. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    Probably but would be difficult because you will be on your back and unable to see the exhaust valve controllers. You could definitely reach for them and unplug the connector by feel. It can definitely be done, but just difficult especially on your first time. If you decide to give it a try, look at the pictures I posted to get the relative location of the valves. For the valve connector you have to use a small pick to pull out the metal locking tab and then the connector comes off. The forza connector wiring is easier because you press the metal locking tab to release the connector. Let me know if you have other questions.
     
  15. bisel

    bisel Formula 3
    BANNED

    Sep 12, 2012
    1,138
    Scottsdale, Arizona
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    Steve Bisel
    Hi CrazyMD.

    In your postings you referred to the vacuum solenoid valves in the plural tense. I thought that the FF had a single solenoid valve with two vacuum lines running to each of two bypass valves. Is this not the case on your FF?

    Thanks,

    Steve
     
  16. deltona

    deltona Formula 3

    Aug 7, 2009
    1,386
    UK
    Full Name:
    Justin
    Thanks to you for CrazyMD for starting this thread and to Steve at Forza Componenti for the great service supplying me an exhaust controller for my FF.

    Steve delivered it super promptly and answered all my questions by return in great detail. I work in electronics and would like to say that his controller design and build is very good quality, including the supplied connection cables.

    I had it fitted today. My FF has just one exhaust soleniod controlling both exhaust valves so only one of the supplied cables was used. It all fitted as described and worked straight away without problems. Very easy to use. Press A for open valves or B for factory settings (ie valves closed at low rpm).

    The effect it has on the exhaust is very interesting. I much prefer it to the factory setup because now from idle the sound builds properly, whereas in factory mode the sound changes suddenly at 2500 to 3500 rpm (depending on which manettino setting you are in) which i find quite annoying and unnatural sounding. With the valves open the sound builds in a more linear, natural fashion which is much more pleasing to my ears but i wouldn't say it is much louder, just more progressive.

    It may be that when the engine is cold it is much louder with the valves open, something i'll have to try out in the morning.

    I'll use the car like this for a couple of weeks and then decide whether i fancy adding a Capristo exhaust. I would be happy for a louder, deeper exhaust when i fancy a blast but not if it develops a drone in the cabin at low rpm even when the valves are back in factory closed mode. We will see!
     
  17. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    Happy you got it installed deltona. My car has 2 solenoid valves with 2 different wire harnesses and the vacuum lines running separately to each solenoid valve. Please see photos in my post where you can see each cable being plugged into its own solenoid. That's strange that my car has 2 and your car has 1.

    I'm enjoying my exhaust sound. Only thing I would change is that with the wireless controller option there is no "memory" of where the valve setting was when you turned off the car. So every time I get into the car I have to press button A on the wireless controller to open the valves. I talked to Steve and he said as of now that's the only way it can be with the wireless option.

    Otherwise the car sounds great!
     
  18. iohead

    iohead Karting

    Feb 19, 2013
    174
    I have the Capristo wireless switch on one of my current cars (a 458), and was about to pick another switch up for an incoming new Ferrari.

    I was leaning towards Forza, but if it indeed doesn't have memory, that would be a bummer.

    The Capristo on my 458 certainly has memory: if I set the valves to open, that preference is retained across start-ups/shut-downs. The car starts up with open valves every time. If, conversely, I set the switch to the stock setting, then that behavior persists.
     
  19. uhn2000

    uhn2000 Formula 3

    Oct 15, 2011
    2,128
    Toronto
    Full Name:
    Joe
    Oh I want this.. so good. Where is Steve?
     
  20. CrazyMD

    CrazyMD Formula Junior

    Mar 10, 2012
    404
    Southern California
    Iohead, does the capristo have memory using a wireless option? If so I think I would probably end up buying that and installing it. When I spoke with Steve, he mentioned to me that there is no memory on the wireless setting because the relays in the unit lose charge when you turn the car off thus setting the valves back to the closed position. When you hardwire a switch, then the forza controller will have "memory". However hard wiring a switch is a lot more difficult to do.
     
  21. iohead

    iohead Karting

    Feb 19, 2013
    174
    Yes, I only have wireless Capristo, and yes, it works exactly how I described above. I installed it myself on my own car as well as on a friend's, so this is first hand knowledge.

    I really was meaning to get Forza, since it seems better constructed and is less expensive, but the lack of memory is a deal breaker for me.
     
  22. bisel

    bisel Formula 3
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    Sep 12, 2012
    1,138
    Scottsdale, Arizona
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    Steve Bisel
    Hi Uhn2000 ...

    Send me a PM with your question.

    Thanks,

    Steve
     
  23. bisel

    bisel Formula 3
    BANNED

    Sep 12, 2012
    1,138
    Scottsdale, Arizona
    Full Name:
    Steve Bisel
    One feature of the Capristo Remote Controller is the memory feature. That is really a great feature that they have. I believe you set the Capristo controller's default state by pressing two buttons simultaneously on the remote. Then every time you start the car, it "remembers" the state that you have set. So if you want to start you with valves open, so be it.

    With the Forza controller, you can have this function, but only when using the manual switch option. The reason ... a mechanical manual switch retains the last position. If you set it for valves open, that setting remains. With the remote function enabled, there are a series of relays that are used as switches. Because relays rely on power to hold the contacts, once power is lost (e.g., turning off the ignition) the relays reset to default.

    When I designed the controller, I did not add a memory feature as it would have increased the cost. I was trying to keep things simple. I chose instead to include the option to use either the remote or a manual switch. With the remote, since there is no visual indicator of what function you are in, I thought it best to have the controller reset to factory control when you turn off the ignition.

    Although I know that many would like to have memory when using the remote, there was also a strong response that many prefer to have the car revert to factory control when the ignition is turned off.

    I am taking this feedback to heart, though. In a future revision, I might try to include a "memory" feature. Until then, I can only say restate that if you use the manual switch function, you have this "memory" feature now. But, I appreciate the fact that installing a manual switch adds to the installation task.

    Thanks for your feedback and support.

    Steve
     

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