Rebuilding bottom end, advice wanted. | FerrariChat

Rebuilding bottom end, advice wanted.

Discussion in '348/355' started by Markphd, Oct 7, 2015.

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  1. Markphd

    Markphd Formula Junior

    Mar 10, 2012
    713
    I am torn because the bottom end appears acceptable, but has a ridge in at least one bore that I consider marginal. Since I have already torn down the heads and have nearly everything apart anyway, it seems that rebuilding the bottom end should add minimally to the cost vice the benefit of having a completely fresh motor.

    What are the collectives thought on the subject? Can the liners be restored, overbored or must they be replaced? Obviously new rings and bearings are a reasonable investment at this point. How well are the motors balanced from the factory? Are there any mods, issues, concerns that I should address at this stage.

    The heads are getting all new valves and guides (and anything else out of spec).

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  2. ///Mike

    ///Mike F1 Veteran

    Dec 11, 2003
    6,097
    Bugtussle
    Model, year, miles covered, leak down/compression numbers, as well as the reason why you're in there to begin with would be of some help here. :)
     
  3. plugzit

    plugzit F1 Veteran
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    Dec 1, 2004
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    Bruce Bogart
    If you feel like it, then do it!
    You'll need new liners if any are out of spec. I think the liners are nikasil. You don't want to bore them. Do the bearings for sure. I'd be surprised if you found any benefit from balancing. If you look at piston and rod specs, you'll find Ferrari has a wide variety of weights they use to obtain near perfect balance.
    Just the feeling of cranking that fresh motor is worth it.
     
  4. Markphd

    Markphd Formula Junior

    Mar 10, 2012
    713
    1997 F355 Spider leak down numbers/compression numbers pointless.

    Reason I am in there, faulty valve guides plus a snapped timing belt to add to the fun. Needless to say, it leaked everywhere except perhaps the bottom end and had little life left in it. Someone prior to me destroyed the cats, overheated the exhaust, burned through a header, and disabled the check engine and slow down lights. I am cleaning up the mess.

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  5. 2NA

    2NA F1 World Champ
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    #5 2NA, Oct 8, 2015
    Last edited by a moderator: Sep 7, 2017
    Take a hard look at it before you get in too deep. It's not too late to leakdown test the pistons. This will give you an idea what you have and how many $$ you need to spend. You might get lucky.

    OEM liners, pistons and rings are expensive. They are sold individually.

    I wouldn't recommend using anything else on a 355. I've been told that liners can be "re-conditioned" but I'm not aware of who claims to do it and the risks of the project going sideways by doing this is real. The 355 is kind of a fussy girl about these things. Resist the temptation to cut too many corners or you might be doing it all over again. Examine the bearings, you might be pleasantly surprised.

    Good Luck!
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  6. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    Generally if there is any perceptible ridge they are past the wear limit. The hardened surface is very thin. Usually if there is perceptible ridge you will also have significant ring wear.

    The 355 motor is why most of us have equipped ourselves with leak down adaptors to use after the head is off. It really needs to be done.
     
  7. kenneyd

    kenneyd Formula 3

    Sep 30, 2014
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    Just out of curiosity, how many years and miles were on the belt when it snapped?

    There is a line where cost exceeds gain, however I would imagine it's harder to determine with these cars since the price of some parts are reasonable and some are insane.
    In respects to the bottom end, I would definitely get new bearings and polish the crank unless they simply looked pristine, and maybe have someone look at the liners and rings to give a second opinion. I work with airplanes a lot and it's common to just replace one bad piston or cylinder
     
  8. johnk...

    johnk... F1 World Champ
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    Jun 11, 2004
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    +100000000
     
  9. itsablurr

    itsablurr Formula 3
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    Are there general mileage guidelines for f355s/348s and respective bottom-end rebuilds? Do many of you make it a practice to have oil analysis done at change intervals to monitor bearing health?
     
  10. 2NA

    2NA F1 World Champ
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    No.
     
  11. Rifledriver

    Rifledriver Three Time F1 World Champ

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    To expand on Tims answer these motors generally do not get taken apart and fixed or rebuilt due to wear or failures that can be predicted by oil analysis.

    Besides I am not a big advocate for tearing down major components until they are symptomatic. There are a few exceptions to that but I can get nearly any car to fail some kind of test.

    As far as the cylinders and rings go though, on the 355 they wear like granite up to a point and once they reach that point it goes downhill fast. That is why many of us hold them to high standards on compression and leakage tests. 0 or 1% leakage is not unusual but 10% is really not a good sign. 10% on a QV is not a big deal at all but not so with these.
     
  12. itsablurr

    itsablurr Formula 3
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    Gotcha. Thanks, Brian.
     
  13. Markphd

    Markphd Formula Junior

    Mar 10, 2012
    713
    I was hoping you would chime in... Yes, the hardened surface is very thin, and I think that one cylinder is certainly in need of replacement. The others look reasonably good, I will get a good look at them later today, I might consider doing more than just the one obviously bad one. I wish I had a leak down adapter plate... Although I might be able to fabricate something appropriate.

    I am sure that it needs to be very flat, very thick, and torqued to spec.
     
  14. 2NA

    2NA F1 World Champ
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    #14 2NA, Oct 8, 2015
    Last edited: Oct 8, 2015
    Don't overthink it. The adapter plate that I use is 1/2" aluminum. I seal it with a piece of rubber gasket material. Tightened enough to seal against 100psig. You're looking for relative differences between cylinders more than absolute numbers. The real trick with leakdown testing is to be as consistent as possible with your technique for each cylinder. As Brian said, ideal leakdown would be 1%. You're probably not gonna get that here unless you replace everything. This (combined with a visual inspection) should give you an idea where the bad holes are and if you can live with some of them the way they are now.
     
  15. Jh348

    Jh348 Karting

    Sep 5, 2015
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    Jesse Heinola
    Has anyone measured how thick the coating in these cylinders is? about generally. Has anyone tried a boring those liners and go for custom pistons and rings in uncoated cylinder?
     
  16. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,724
    The cylinder coating is about 80 microns thick.

    If you want to bore the cylinders take them up to 86mm (from 85). Then be sure the ring package is designed for a steel liner, and don't expect the same longevity.
     
  17. Markphd

    Markphd Formula Junior

    Mar 10, 2012
    713
    LOL, well 25k miles isn't exactly something to brag about.

    Personally, I think that if I were to bore it, I would get them coated and setup by a company that knew what they were doing.

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  18. taz355

    taz355 F1 Veteran
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    You sound like you r talking from experience. Have you done this?
     
  19. Jh348

    Jh348 Karting

    Sep 5, 2015
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    well it sounds strange that coating wears of just 25k, it would be strange if it wears in 50k. pistons and rings should always wear before that coating. obviously scoring in the cylinder walls would be bad.

    but, there should be no issues what so ever running modern pistons/rings in traditional uncoated liners and make 30-40k on the clock before any significant wear on cylinders, in street use. Tho I'm just a newbie in ferrari world
     
  20. Markphd

    Markphd Formula Junior

    Mar 10, 2012
    713
    I don't think that there is a failure of the coating, but rather a situation where the heat was so excessive that the underlying metal still formed a ridge. I am going to get a better look at it today, but I would be thrilled if it were just something like crud buildup.

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  21. Rifledriver

    Rifledriver Three Time F1 World Champ

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    It didn't wear out, it was killed. It is almost a certainty it was the result of an burned out header pipe and it went unaddressed. It is a pattern failure in the 355.
     
  22. Speedmade

    Speedmade Formula Junior
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    Jul 31, 2004
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    Reed H
    Luckily my 348 liners are in excellent condition. But if I had to refinish them I would use Millennium Technologies.

    I have had over 50 Ducati cylinders bored and replated over the years. Excellent quality and service.

    Millennium Technologies
     
  23. Markphd

    Markphd Formula Junior

    Mar 10, 2012
    713
    Exactly the company I was considering. Glad to hear that they do good work.

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  24. SoCal1

    SoCal1 F1 Veteran
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    Jun 14, 2011
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    Subbing to this want to know how replating goes
     
  25. cf355

    cf355 F1 Rookie

    Feb 28, 2005
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    chris
    if you use their coating be sure to post your impressions.
     

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