I wonder how much of a heat insulator the foam would have been? My garage has suggested a possible alternative reason for the loss of power/backfiring when the car is hot. He suggested it might be caused by a vapour lock resulting from bubbles forming in the petrol in the fuel delivery system when the fuel gets too hot. If the material that has been added to my engine compartment bulkhead is insulating the fuel tanks, then it might end up holding excess heat there, perhaps? Does anybody have any experience of this? Does it sound plausible? GG
Possible but unlikely or we certainly would have heard of this problem before. But maybe you just have a bad batch of gas? If the octane rating is lower then what it should be ....... Or if it's got contaminants??
I don't think it is a case of bad fuel but I can soon use this tankful and then see what happens. I suppose I am still thinking about this heatshield material that has been put in the car and whether that can have any adverse effect. That might make my car unusual, although andyww thinks it is unlikely the material would have a significant effect. GG
I tend to agree with Andyww as well. I hope you get this sorted it's probably something simple. I'm out of ideas. Good luck.
look for burn marks in the lower half near the plugs - if there is no documentation of the set having ever been changed, install a complete new set change that second ignition module BKL3B ! (if the first failed a year ago, chances are that the second is going south now) forget that, can`t be the reason
I managed to hand the car, with the problem, to my garage this afternoon. His first thought was that issue was a lack of fuel -- low fuel pressuly or something similar -- that was causing the symptoms I have been experiencing. Does that ring any bells anywhere? (To recapitulate regarding the issue, today I drove the car to a town 150 miles away, mostly cruising on French motorways at around 130kph. The problem surfaced briefly when I arrived at our destination. After stopping for a couple of hours everything was fine again on the return until around 30 miles from home when it resurfaced.) In answer to the suggestions above, the plugs were changed around two years ago. Not sure when the original BKL3B failed but it had been replaced with the wrong module which failed and has now been replaced with the correct module. However it makes sense to change the second. And I am trying to get a professional shop involved but with a problem that is this difficult to reproduce it has been a challenge. However, here's hoping that some progress might now be made. GG
Here we go again! Having just burnt out my third set of plug leads and had to deal with a plug lead fire, I have come to the conclusion that there is a problem with heat buildup between the cabin bulkhead and the engine. Otherwise I cannot explain why this problem -- backfiring and loss of power after a couple of hours if the engine gets hot -- keeps recurring. This time when the fire surfaced the engine oil was normal -- 80-90 C -- as was the water temperture although the oil had been up to 100 earlier when we were climbing an alp behind slow moving traffic in relatively hot weather. This latter caused the backfiring etc to resurface but it was not until a couple of hours later that the fire started. So I have developed the following theory but I do not know if it makes sense. The insulating foam inside the engine compartment behind the cabin has been replaced with a reflective heat shield which must reflect heat back into the space between bulkhead and engine. When the car gets hot and is slow moving there is no air cooling and heat builds. This causes the plug leads to overheat and not function correctly -- hence backfiring. The backfiring is petrol burning in the exhaust and that exacerbates the problem of heat build up. This damages the plug leads, making the problem worse. Eventually, if the leads get hot enough they burn, and sometimes burst into flames. Is this possible? Thanks GG
Hi GG, So, on these burnt plug leads, are they melted or actually charred? Where exactly on the wire is this happening? Is it always in the same physical spot? Close to the heads or close to the distributors? Both banks? The individual plug wires or just the coil wires or both? Have you had a look inside the distributors? Is it all clean in there and no degradation or buildup? No arcing/black carbon? I can't think of why the wires themselves would just fry on their own... Do you have one of those digital infra-red thermometers? You can pick them up for pretty cheap or order one online. I would suggest running the car to get it hot and try to recreate the scenario where you start to have this failure and point the infra-red thermometer all up and down the wires, coils, timing units, etc. to see if you can localize the problem source. Also, once the problem has occurred, and after the engine has cooled, pull the spark plugs and see if there are a any marked differences that would point to a specific cylinder(s). The last thing I can think of is your radiator fan temperature switch. I just replaced mine because it was leaking slightly and I learned that you can also get them in a version that will turn on about 20 deg cooler. Maybe if you can get the fans on earlier you won't reach the temperature that is causing your problems. The part is inexpensive and can be changed without having to drain the radiator (took me five minutes to install). Franny
The only source of heat to do that sort of damage is the forward exhaust manifold, are you sure you dont have a crack in it. The high voltage from the coil is not going to set them on fire. Check the connections on the coil packs- i assume it has an earth connection so check its resistance to ground. If after a long run you slow down you lose a lot of air flow through the engine bay. Just as a way to isolate the problem, get some heat insulation tubing to make a temperary sleeve for the individual plug leads and see if it improves matters. Are you getting any rise in the sump oil level ? Looking at the drawings, it shows a front and top exhaust covering over the forward exhaust manifold- do you have these fitted in the right positions ?
Dear FrannyB The burnt leads are always for the front bank of cylinders. They are either charred or actually in flames -- that has happened twice now. The last two times it has been the lower two leads, farthest from the distributor, but the damage is not localised near the cylinder. (Third time I don't know which were burnt, but probably the same two.) Just the leads, nothing else. From what I have seen following the last incident it is a matter of heat build up rather than a problem originating else where -- they are simply getting hot and eventually frying. Mike 32 Which drawings are you referring to for the heat shields? Whoever fitted the heat shielding on the bulkhead of the car was not a Ferrari technician so a missing heat shield is certainly a possibility. Re shielding, we are thinking of rerouting the plug leads over the engine instead of behind it to try and improve the air flow, instead of shielding them. My technician has been looking more closely at the replacement heat shielding, now that this has recurred in such a dramatic fashion. It appears that the secondary aluminium heat shield has simply been placed over the original foam. It has also been pushed under fuel pipe that runs across the back of the bulkhead and probably touches it, and appears to touch the fuel filter. Both of these could perhaps cause some of the symptoms that we experience with the car -- if the fuel lines are overheating and fuel vapourising. This may require the engine lifting and the secondary and original shields removing and replacing. I am hoping to avoid that. GG
The drawings can be found on the Eurospares U K web site. Depending if yours is 85 or 87 model. 1985 car, plate item 14 pt no 118632 plate item 16 pt no 118612 1987 car plate item 32 pt no 118612 plate item 51 pt no 128950 from car 77366 Get on the eurospares site, select ferrari, then 328( 85 or 87), then exhaust. The diagram can be made bigger The plug leads should be sitting in u shaped brackets running along the top of the cam box cover if its the same setup as my old mondial, so it is surprising they are getting overheated I am not 100% sure but i think you can work on the bulkhead exhaust by taking the fuel tank out- others on here may be more up on this as i am mondial experianced only
Thanks. The heat shields seem to be in place. The leads do sit in U shaped brackets but these appear to melt! GG
You must have an exhaust leak to get that much heat- what is fitted in the engine lid under the ventilation louvers- i think it should be just some sort of net or nothing. Do you have the exhaust shields on the rear bank. The outlet of the exhaust manifold goes to the link pipes ? These are fitted with a fire ring and 3 bolts at 120 degrees- they corrode under the triangular flanges, check for holes/ leakage. You are getting a huge ammount of heat to damage the plug cables Check the manifold gasket at the cylinder head for leaks
The problem is, the fault is extremely intermittent. It needs at least two hours driving, often more, and some difficult conditions under which the engine gets hotter than normal to trigger the behaviour. I drove for 240 km on the autoroute in France on the day before the latest fire with no sign of the errant behaviour. It was probably three hours into the return journey, via the mountains, when the symptoms first showed themselves. There is certainly excess heat, but only under particular circumstances. My best guess is that something is triggering misfiring, fuel burning in the exhaust generating excess heat and in the worst case, burnt leads. The question is, what triggers it? It was suggested to me today by a 328 workshop specialist from the UK that it might be cam timing which is off. I don't know if that could cause an intermettent problem like this. GG
If you think it is cam timing you can check that easily if your car has the timing ref plates fitted. Go to eurospares site, put in Ferrari /328 / 85 or 88/ engine/timing system control which is page 008. Look for items 11 pt no 125110, item 12 pt no 125109. If you look at this it has 2 indicating arrows on each part- these will line up with the marks on the cam shafts. In the engine bay, look on the right hand side of the cam box cover and you will see the 4 cam sprockets, 2 per cylinder head. A small section of the cam shaft can be seen before it attaches to the toothed sprocket, this has a flat machined on on the shaft with a flat mark stamped into it. To check the cam timing you need to remove the plugs, the right hand rear wheel and the wheel liner. This lets you see the crankshaft pulley- turn the engine over on the starter and mark the pulley with the direction of rotation. Use a socket and turn engine in running direction so that the slot in the crankshaft pulley lines up with the mark on the engine crankcase- it is very important that you turn in the correct direction and if you go past the mark you need to go another turn- DO NOT reverse the turning. With the crank pulley lined up with the crankcase mark, have a look at the timing ref plate arrows and the stamped marked camshaft. All 4 cams should be in line with the arrows on the indicator plates. If nothing in line then turn crank 1 full turn and check again. When checking the alinement it is important you are directly above the indicator plates- you have to use a torch and lie in over the engine so you look directly down. If they dont line up i can tell you how to adjust but you need to be very carefull
Thanks for the detailed instructions for checking the cam timing. I think it is a little more than my limited mechanical ability will stretch to, but I have checked with the man who is looking after the car and he assures me that the cam timing is correctly aligned. I am going to have the aluminium heat shield material that has been added to the engine/cabin bulkhead removed. While nobody seems to think this can be causing the effect I am seeing, it is the only non-standard part of the car that I can identify and the only feature I can find that could have a bearing on the issue. We are also going to reroute the new set of front plug leads over the top of the engine instead of in the standard location. That should -- in theory anyway -- stop them burning if the heat builds up as it has in the past. GG
While you are removing the heat shielding, have a look at the exhaust for leaks. You need to ask someone for a picture of the normal run of the ht leads. It will explain the damage if you have then in a different place As far as i remember with my mondial they were attached to the top of the cam box in u shaped clips- given the cam box is angled it is very hard to see how the heat would get to them.
I'm so glad I found this thread - my Euro-spec 308 GTSi is doing *exactly* the same thing. It's just come back from a service by mechanics who specialise in Italian sports cars. I noticed it yesterday on my first proper long drive I've ever taken it on - after about 30 minutes on the road, on an uphill, it started losing power. I managed to get over the hill, and thought maybe it was just hill-related, but it did the same thing even on a downhill. I pulled over to the side of the road, opened up the back and checked to see if there was anything weird with the engine. I couldn't see anything obvious, and when I started the car it seemed fine...for about 15 minutes. It's hard to describe it, but it reminds me so much of one of my first cars that had a spark plug issue and was misfiring. You put your foot flat on the accelerator and it's sluggish to respond, and never really gets particularly high on the rev counter. Contrast this to a cold start, where the response to the accelerator is instantaneous, brutal, and unrelenting. I eventually discovered that if I kept the car at about 4500 RPM and didn't accelerate then it was mostly fine on flat roads. I eventually pulled into a petrol station to fill up with petrol, and the car refused to start. The engine was turning, and the spark plugs were sparking (we checked), but it wasn't "catching". This plus the occasional faint petrol smell both when driving and when I get out the car made me think that it is fuel pump related. At any rate, after about 20 minutes I tried starting the car again, and like magic it started! I gave it a couple of revs in neutral, and then as it was idling and I was putting on my seatbelt etc. it just cut out. I gave it another 10 minutes, and then tried starting it again and voila - it started! This time I wasn't going to risk it doing on me, so I kept the revs above 3000 and managed to get out the petrol station and back on the road. But here's the thing: I'm pretty certain this is an electrical issue. When I was driving, and it was exhibiting the loss of power, I could (whilst moving) put in the clutch, turn the ignition off and on, and then let the clutch out...and the car immediately goes back to normal behaviour. GG, maybe try the ignition "trick" next time you're on the road to see if we have the same basic cause? Does anyone else have any ideas as to what it could be, if it's electrical? Any thoughts?
I'm so glad I found this thread - my Euro-spec 308 GTSi is doing *exactly* the same thing. It's just come back from a service by mechanics who specialise in Italian sports cars. I noticed it yesterday on my first proper long drive I've ever taken it on - after about 30 minutes on the road, on an uphill, it started losing power. I managed to get over the hill, and thought maybe it was just hill-related, but it did the same thing even on a downhill. I pulled over to the side of the road, opened up the back and checked to see if there was anything weird with the engine. I couldn't see anything obvious, and when I started the car it seemed fine...for about 15 minutes. It's hard to describe it, but it reminds me so much of one of my first cars that had a spark plug issue and was misfiring. You put your foot flat on the accelerator and it's sluggish to respond, and never really gets particularly high on the rev counter. Contrast this to a cold start, where the response to the accelerator is instantaneous, brutal, and unrelenting. I eventually discovered that if I kept the car at about 4500 RPM and didn't accelerate then it was mostly fine on flat roads. I eventually pulled into a petrol station to fill up with petrol, and the car refused to start. The engine was turning, and the spark plugs were sparking (we checked), but it wasn't "catching". This plus the occasional faint petrol smell both when driving and when I get out the car made me think that it is fuel pump related. At any rate, after about 20 minutes I tried starting the car again, and like magic it started! I gave it a couple of revs in neutral, and then as it was idling and I was putting on my seatbelt etc. it just cut out. I gave it another 10 minutes, and then tried starting it again and voila - it started! This time I wasn't going to risk it doing on me, so I kept the revs above 3000 and managed to get out the petrol station and back on the road. But here's the thing: I'm pretty certain this is an electrical issue. When I was driving, and it was exhibiting the loss of power, I could (whilst moving) put in the clutch, turn the ignition off and on, and then let the clutch out...and the car immediately goes back to normal behaviour. GG, maybe try the ignition "trick" next time you're on the road to see if we have the same basic cause? Does anyone else have any ideas as to what it could be, if it's electrical?
PS. The leads in the 328 are fixed in clips on the side of the engine and would be exposed to heat rising from the exhaust. We are planning to move them onto the top of the engine block where they will be shielded.
Apologies for the double post earlier. GG, you may have missed my post, as it took a few days for mod approval
Interesting, fluffpony. You appear to be experiencing the behaviour more quickly than I do but I do remember that when I first drove the car, it did seem to trigger sooner. Today I probably need to drive for two hours or more before it will start. I will try your ignition trick next time I have the problem but that may be a couple of months now. However I agree that the problem must be electrical or ignition. I have been chasing the issue for three years now and still no luck but I have a couple of new avenues to explore including the possibility of the cam timing being out. Let me know if you find anything new and I will keep you informed with I make any progress. GG