360 Challenge/Stradale Manual build thread | Page 13 | FerrariChat

360 Challenge/Stradale Manual build thread

Discussion in '360/430' started by Julian Thompson, Jul 26, 2016.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. stevecomp

    stevecomp Formula Junior

    Mar 1, 2013
    743
    South Australia
    Full Name:
    Steve
    You can always weld a small pipe after the rear 02 sniffer in the exhaust system for total lose with good vacuum. Some light aircraft use this system. Some power gains are made if the engine can run in a vacuum or at least part of.
     
  2. voicey

    voicey Formula 3

    Jul 29, 2009
    1,193
    London, UK
    Full Name:
    Aldous Voice
    Fit the later disareator (which all CS had) and don't overfill the oil - no need for any other measures.
     
  3. mwstewart

    mwstewart F1 Rookie

    Feb 5, 2014
    2,781
    FYI good dry sump systems generate crankcase vaccum anyway. Not sure how the 360 runs though.
     
  4. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    Interesting - steve can you explain further what are you doing with the exhaust? Using it for vacuum? Connected to what? Sorry probably me being thick!

    @Aldous - my tumbler arrived today and is buzzing away happily with 68 small components in it!! Thanks for the tip great tool! Have you stripped a car running with the later disareator and found zero oil in the intake?

    @mark - sure yes good point. Thinking about it this is why I run the catch tank back to the oil tower on my racer and don't go anywhere near the intakes...
     
  5. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    #305 Julian Thompson, Nov 1, 2016
    Last edited by a moderator: Sep 7, 2017
    OK So after a bit more research I'm still unconvinced that the later type disareator will banish all possibility of crap in the inlets.

    Ferrari changed the design again on the f430 so I'm going to take a look at that as a possibility and also I have another idea:

    1) Swap to later style 360 disareator

    2) Also add F355 disareator which is a neat frame mounted device. I reckon that would look nice and also it's obviously an OEM piece too.

    I would place this after the standard unit, and feed back into the main tank.
    Image Unavailable, Please Login
     
  6. mwstewart

    mwstewart F1 Rookie

    Feb 5, 2014
    2,781
    That looks good. Neat separator. The Scuderia version was changed again - I assume to take into account increased blow-by from the high compression engine and increased time at high RPM on track. There is an ECU controlled valve on that system to limit breathing from the cam covers so it may not be a straight-forward integration exercise.

    The 355 separator is a really nice find.
     
  7. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    And that's the clincher for me - they were still messing with this on the 430 Scud!

    Mark - do you know anything about the strategy used for opening and closing the valves on that?
     
  8. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    Actually thats a shame - I think the item I put a picture of above is in fact the fuel evaporation device on the 355 not the oil disareator. Dammit!

    :-(
     
  9. mwstewart

    mwstewart F1 Rookie

    Feb 5, 2014
    2,781
    Sadly not - yet. It's on a list of many things I've yet to add :)
     
  10. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    #310 Julian Thompson, Nov 1, 2016
    Last edited by a moderator: Sep 7, 2017
    Here is the Scud system Mark - can you identify what's happening from the drawing? I can't quite work out what the valve is connecting to (what the greyed out bit is) - can't be the LHS cam box surely as that would mean only the RHS bank was connected when the valve was shut?
    Image Unavailable, Please Login
     
  11. Kevin Rev'n

    Kevin Rev'n Two Time F1 World Champ
    Owner Silver Subscribed

    Nov 29, 2009
    24,513
    Honolulu
    Full Name:
    Kevin
    So is it the real world scenarios of bumpy roads and the potential to overfill the thing is what creates this excess oil?
     
  12. mwstewart

    mwstewart F1 Rookie

    Feb 5, 2014
    2,781
    I know the diagrams like the back of my hand... L & R cam covers to the top of the disareator via a passive one way valve. For the valve we are talking about - the small electric solenoid valve - I've assumed it is opened to allow a more direct vent for the cam cover vapours when the engine is at high RPM and thus the breather system is subject to more load.

    FYI on US cars the bore of the hoses from disareator to TBs was changed.
     
  13. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    #313 Julian Thompson, Nov 1, 2016
    Last edited by a moderator: Sep 7, 2017
    The bumpy roads don't make a difference but overfilling does.

    But also the contention is that the factory disareator design doesn't totally remove all the oil from the vapour mist. In fairness it probably removes "enough" - but given that I like to make things as good as possible I would like to ensure that the minimum of crap is piped back into the engine.

    The other thing I have to report is that upon dis assembly tonight I noted several of the screws holding the inlet butterflies to be alarmingly loose! I suppose the screws are brass by the looks of it so maybe this is Ferrari insuring against one falling out! But still, I can't say I'm thrilled about the prospect of an errant screw getting ingested into the motor and I'll be doing something about that upon reassembly!
    Image Unavailable, Please Login
     
  14. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    So mark are you saying that with valve closed the cam covers don't vent at all to the disareator or just that the amount is reduced via the extra restriction caused by the closed valve?
     
  15. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    This is the approach I have ran on my engine for years and years and many miles. Its been bullet proof and never had a problem again. It also is the equivalent of an EGR delete so you do have some other consequences too...

    1. Dramatically lowered engine bay temps.
    2. Cooler Air Intake Temps (engine not breathing in its own hot air).
    3. Improved mid-range torque (I think this little mod yields about 30ft pounds more power, even more if you take into account the less heat soak!)

    Its not all sunshine and butterflies however....
    1. It takes much (much!) longer for the engine to get up to correct operating temps. So you need to drive for quite a few miles with cold oil. It takes much much longer to warm up. I therefore think if I had more time I'd use an electrically controlled solenoid valve which operates to reduce the amount of recycling going on after the engine bay temps get above a given temperature threshold.
    2. Its (a little bit) worse for the environment apparently, although no more than actually using the available power you have at your disposal...
    3. Your interfering with emissions (SMOG) kit so may not be legal in some countries (thinking in particular about USA here).
     
  16. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    Re the Scud way of operating. Didn't know it did that, that's exactly the way I would do it...!

    I looked at this a lot when it happened to me and I noticed that it was a design issue (fixed on the later cars with the FLAT disarator on the top shape, not wine bottle shaped). Trouble is that version of the disarator is hideously expensive for what it is and is quite rare.

    The problem of oil being sucked into the air intakes is actually one of design, its actually caused by VACUUM pressure and no air gap, and usually happens when the oil temps are high and the Shell Helix Ultra's tendancy to foam combined with being slightly over full. At low rpm (like when waiting in traffic queues on hot summer days) conspire to cause the oil to get into the thin pipes and be then sucked under vacuum into the top of the engine intakes... A bit like sucking petrol out of a tank through a thin tube using gravity...
     
  17. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    Forgot to mention the engine runs AT ALL times a lot cooler so I'm certain this helps increase its lifespan... (except at cold startup!)
     
  18. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    On the warm up I'm using a thermostatic valve to shut off the oil cooler and gearbox cooler until it's up to temperature so that should help a huge amount - especially with the challenge oil cooler which is bigger.
     
  19. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    Nice idea. That's something I should look into doing too!

    We really need to meet up soon before your project progresses further, when I think about the journey I took in building my car I haven't written up half the stuff I did to get it where it is today yet all these little improvements combine together to make it a much better overall car!

    Only when these subjects come up do I begin to remember! lol!
     
  20. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    PS I've got about 3 variants of the disarator in my parts garage, one from the Scud too if you want to take a look at them...

    Never opened them up but they are all different...
     
  21. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    #321 360trev, Nov 1, 2016
    Last edited by a moderator: Sep 7, 2017
  22. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    #322 Julian Thompson, Nov 1, 2016
    Last edited by a moderator: Sep 7, 2017
    Anyway - quick update - removed the plenum shafts and had a careful review of the situation with the casting generally this evening. I have some thoughts.

    Firstly, Ferrari have made a very rudimentary gasket match between the plenum to the cylinder head. They have also cleaned up the casting near the trumpets, again very much in a "quick and dirty" way. I accept that they will have probably liberated 90% of the flow gains of the basic design with that but still there are a lot of sharp ridges and casting inconsistencies between the ports that could do with a gentle clean up. And the gasket match could be better at the engine end, also.

    On the throttles those massive brass screws waving around in the airflow can't be ideal and beg to be replaced with something lower profile (and they really really want loctite 270!!!)

    For me though, the really interesting thing is the shafts themselves. Here is a picture of them removed.

    I am going to put the shafts on the milling machine and take down the round edge to a flat surface. I'm not sure how much I'm going to remove yet but if you consider there are 8 butterflies - even if I remove a scant 2mm from the profile that's 2x8 = 16mm of restriction removed from the profile in total accross the inlets. thats a lot and has got to help feed this thing with air!!
    Image Unavailable, Please Login
     
  23. Julian Thompson

    Julian Thompson Formula Junior
    Silver Subscribed

    Apr 25, 2016
    769
    Cheshire UK
    Full Name:
    Julian Thompson
    Great idea Trev yes I'd love that just let me know when you're free and I'll come over!
     
  24. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    On the intakes, I've mentioned it before but some of the remapped 360 Challenge cars ran with a slightly taller intake, they basically added 1 or 2cm to the intake tract lengths by means of a raiser between the gaskets and gained quite a healthy increase in power. Need to go back to my notes about how much this was worth but it was considerable...
     
  25. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
    4,330
    Gibraltar
    Full Name:
    360trev
    #325 360trev, Nov 1, 2016
    Last edited by a moderator: Sep 7, 2017
    PS.. Also forgot to mention that the 360 TB''s become the next bottleneck after you upgrade to the CS/430/599 larger AFM's (plus appropriate mapping), the F430 ones can be fitted which are larger.

    After that you need to go with a custom intake cover (red top) as the diameter gets too small... Furthermore Michelloto apparently changed the shape of the air intake box so it went up on an angle for the second intake (you could do this easily with some kind of restriction so the flow was channelled upwards. After analysis they also noted that there was air starvation toward the back cylinders (this is all going from memory of a conversation I had years ago with a race engineer so I may have got a bit of this fuzzy in my head) so they put some sort of endcap resonators on too [not shown here] (replicated on the 599 GTO I believe) to help with airflow. Ofcourse their airbox was cf too.... hideously rare and $$$...
    Image Unavailable, Please Login
     

Share This Page