expensive ECU failure | FerrariChat

expensive ECU failure

Discussion in '360/430' started by raywong, Jun 6, 2019.

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  1. raywong

    raywong Formula Junior

    Aug 29, 2004
    673
    Hong Kong
    Full Name:
    Raymond
    Hi all,
    My 360 is not starting, the engine will fire up and immediatly stall after 1 second.
    I did jumped start the car with a lithium pack in the morning, used the car normally for the whole day, and by evening it won’t start.
    The shop told me the best guess is to replace the 2 ECU + 2 throttle holder.
    These are $6000USD parts alone! I just wanted to make sure...
    Anyone here experienced ECU failure?

    Thx
    Raymond
     
  2. Kevin Rev'n

    Kevin Rev'n Two Time F1 World Champ
    Owner Silver Subscribed

    Nov 29, 2009
    24,480
    Honolulu
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    Kevin
    OK you know that jump starting the car is not allowed right? I would replace the battery first and follow the correct procedure to do so. ECU's are very expensive...depending on the model year and what kind of car you have (F-1 or manual). I needed an ECU after a lightning storm ( I was on a charger) and the dealer said there was one 2003 ECU for a gated car in the world and they wanted 7500 for just the part. This was the dealer network and I found one from an out of network supplier who bought up stock from somewhere and had one for around 3K IIRC. Good luck.
     
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  3. mello

    mello F1 Veteran
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    Jul 12, 2013
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    Steve
    They said the ECUs are bad without checking for spark, fuel and compression? I would look for another shop.
     
  4. 360trev

    360trev F1 Rookie
    Project Master

    Oct 29, 2005
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    Ray you have a pm
     
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  5. raywong

    raywong Formula Junior

    Aug 29, 2004
    673
    Hong Kong
    Full Name:
    Raymond
    I know I’m guilty of jump starting a Ferrari, I must have done it more than 10 times over the last 3 years and it’s been fine... maybe it has an accumulative effect. The damage could also be caused by trying to starting the car when battery is just too low to crank. It makes a horrible ticking sound with all the light flashing and you know this can’t be good for the electronic.
     
  6. Sled Driver

    Sled Driver Formula Junior

    May 13, 2010
    494
    Stokesdale, NC
    Full Name:
    Emery
    There is a significant difference between using a Emergency battery pack & connecting jumper cables to running car.

    This is a myth that needs to be clarified.

    You run the risk of voltage spikes using jumper cables connected to another car that is running . That part is true.
    Your relying on that car's voltage regulator while putting a significant current demand on it's alternator.

    Emergency battery packs have a fixed state of voltage. As far as your car's electrical system is concerned it's the same as replacing your battery with a good one.
     
    MalcQV, G. Pepper and I'm 360 Canuck like this.
  7. APA#1

    APA#1 Formula 3

    Nov 5, 2003
    1,311
    Central Florida
    Get with 360trev
     
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  8. EastMemphis

    EastMemphis Formula 3
    Owner Silver Subscribed

    May 25, 2019
    1,853
    Memphis, TN
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    John
    I think a real danger with jump starting is a low voltage condition that leads to too many amps flowing through delicate circuits. When too many amps are pushed through a circuit, the elements overheat and burn out. This is due to Ohm's law: V = I × R. Dropping V raises I (amps) since R (resistance) stays the same. Too many amps spoils the broth.
     
    360trev likes this.
  9. hessank

    hessank Formula 3
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    Aug 8, 2005
    1,919
    Canada, Florida
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    Fred

    +1
    I was told by a long time Ferrari Tech during a Summer outing with the club that it is indeed a myth when using a battery pack.
    Dealerships use battery packs all the time for cars more sensitive and more expensive than ours.

    Battery packs cannot produce a spike that a similar new battery (like-for-like) fitted to the car or under a trickle charge wouldn't do.
    As a matter of fact he said between the three (a battery maintained via a daily charger, a battery being charged while running via the alternator and a 12v battery pack) the battery pack is least likely to produce a spike to fry the instruments or ECUs.

    Jump starting from another car, use of an AC/DC charger with a ' 75A starting ability are a different matter.
     
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  10. brookliner7

    brookliner7 Formula Junior
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    May 5, 2018
    839
    San Antonio, TX
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    Hans
    Ray, I still don't understand why you didn't replace the battery first, you said you jump started it and it was fine. Then when it sat for awhile, it was dead again.

    Why is this anything BUT THE BATTERY at this point?
     
  11. raywong

    raywong Formula Junior

    Aug 29, 2004
    673
    Hong Kong
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    Raymond
    I jump started with battery pack in the morning, drove on for 30 min, parked for 2 hrs, drove to get grocery, drove to office and parked for 5 min and suddenly car wouldn’t start.
     
  12. brookliner7

    brookliner7 Formula Junior
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    May 5, 2018
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    San Antonio, TX
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    Hans
    Common things being common, did you get the battery checked?

    I'm still confused why you don't think this is a battery issue. When was the last time you replaced it?

    Here in the United States, auto parts stores will check your battery and test it for free.
     
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  13. raywong

    raywong Formula Junior

    Aug 29, 2004
    673
    Hong Kong
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    Raymond
    Hans, the mechanic did check the battery and a few of the basic things already, still have to get more detail from him. I am also getting help from 360Trev.
     
  14. mello

    mello F1 Veteran
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    Jul 12, 2013
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    Steve
    Garbage in, garbage out. Get your ducks lined up and try again.
     
  15. mike32

    mike32 F1 Veteran

    May 13, 2016
    5,951
    Isle of man- uk
    Put a multi meter onto the 12 volt socket and press the starter- should only drop to about 9.8 volts when the starter goes in, then up to 14.4 as the alternator kicks in. Also the internal light should dip slightly, not go brown or go out. My battery has 1 week on it so its a good set of voltages to work off.
     
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  16. brookliner7

    brookliner7 Formula Junior
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    May 5, 2018
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    Hans
    The same mechanic who's trying to tell you that ECUs fail intermittently??
     
  17. one4torque

    one4torque F1 Veteran
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    May 20, 2018
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    Your battery can read 12+. Volts but still be bad

    Have it checked by a different mech
     
  18. Kevin Rev'n

    Kevin Rev'n Two Time F1 World Champ
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    I wasn't up on the method that seems to be being discussed for "jumping". Sorry guys I don't have any experience with an EBP.
     
  19. mikegr

    mikegr Formula Junior

    Jul 3, 2012
    415
    Europe
    So battery wont charge.
    Either battery is dead or car fails to charge the battery..
    Cant see how this is related to ECUs
     
  20. I'm 360 Canuck

    I'm 360 Canuck Formula 3

    Nov 21, 2015
    1,911
    Ontario, The Real One in Canada
    Full Name:
    Lars!
    It could be the ecus but that diagnosis seems very premature.
    It could also be fuel pumps, a relay and a dozen other things.

    Years ago I had a mustang that wouldn’t start. The stealership burned me for an ecu. Problem came back a few days later. Turned out the be the fuel pump relay, a much cheaper fix.
     
  21. 360trev

    360trev F1 Rookie
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    Oct 29, 2005
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    I am now in dialogue with Ray. The first thing I'm asking him to do is pull any obd codes...

    He is recovering on a tow truck his vehicle so he can look into it with my guidance. I am confident I will help him to get the car running again at the least expense possible. There isn't much now that I haven't seen over the years.

    The fact that so many batteries fail so quickly on a the 360 is quite troublesome in itself and I now believe a lot of this is on may cars is to either constant current drain (from old trackers, badly wired in aftermarket audio kit, etc.) to intermittent current drain from flip flopping relays in the cheap Bosch immobilizers as well as sometimes in the SDC windows ecu's too (Again soldered on relays). I've replaced and fixed tonnes of these exact issues on many 360's now and starting to see a few F430s too, its a wider problem than many people realize. Just keeping on replacing batteries or accepting the car won't last more than 3 days off a tender isn't the cure. I can still start my car now after a month off the tender!

    Somehow I don't believe we've yet (or Ray) has been given the full picture by his mechanic. I doubt he'd suggest replacing ecu's unless a fault code pointed to internal ecu failure or some other similar error. We shall see..
     
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  22. 24000rpm

    24000rpm F1 Rookie

    are you paying some shop to do that?

    pay me! LOLOL im going to shenzhen on 18th

     
  23. 24000rpm

    24000rpm F1 Rookie

    ah! i hate electronics

     
  24. raywong

    raywong Formula Junior

    Aug 29, 2004
    673
    Hong Kong
    Full Name:
    Raymond
    So I got more detail from the mechanic. The battery is already replaced. The right side throttle flutters whenever the key is switch to on. I have a friend who is a senior mechanic at the local Ferrari, he came to look at the car and said this happens a lot and the standard procedure is to replace all ecu and all throttle control. He was surprised that someone can actually repair the ecu. I’m working with Trev to resolve this.
     
  25. 360trev

    360trev F1 Rookie
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    Oct 29, 2005
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    360trev
    I can now do significantly more than Ferrari engineering team could ever do with these ecus, let alone master techs who where never let anywhere near the code or technical details except for the replacing procedures and diagnostic tests. It's like being on the Bosch team :) as such I have far more access than given to any car manufacturer.

    I have this access after spending significant investment of my time analysing the code and developing specialist tooling to the point now where I'm adding new features directly into the spare unused capacity inside the ecu's.

    The ticking throttle body is one of the most common failures and its due to the internal power circuit being damaged by jump starting and low/high/spike voltages. Later Bosch throttle body modules are driven by CAN signals rather than PWM (pulse wave modulation) so at some point in the future if it becomes a flood gate I will consider offering an external module to bypass the faulty components and get control back of the TBs over CAN so don't throw them away! In other words modify software to control over CAN, get signals out of the ecu to a small external inexpensive ecu which generates signals externally to drive pwm signal outside, thus bypassing original damaged circuit. Make sense?
     
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