Ferrari 456 GT ac compressor swap | FerrariChat

Ferrari 456 GT ac compressor swap

Discussion in '456/550/575' started by belfry, Jul 22, 2022.

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  1. belfry

    belfry Formula Junior

    May 14, 2015
    487
    UK
    Full Name:
    Robert Batt
    I’m changing over my faulty compressor for a new one tomorrow. I’ve searched diligently and not been able to find a ac compressor diy thread with instructions.

    can anyone direct me to one?

    many thanks.
     
  2. carguy246

    carguy246 Formula 3
    Silver Subscribed

    Nov 8, 2006
    1,197
    Maryland
    I haven't changed the compressor, but you likely have to change it from the bottom and remove the alternator, which I have done, to get to the compressor. Sorry, I can't be more help. Hopefully, someone else will respond.
     
  3. Lionworks Auto

    Lionworks Auto Formula 3

    Oct 16, 2013
    1,023
    Worthington OH
    Full Name:
    Ed
    I’d love to do this but the 456M compressors seem to be unobtanium.
     
  4. belfry

    belfry Formula Junior

    May 14, 2015
    487
    UK
    Full Name:
    Robert Batt
    I bought a compressor from Poland and I will be getting mine refurbished. I’ll list it on here when it’s done so that members get the first opportunity on it.

    I took the compressor out today. I need access from above and below. The alternator came out as did the air filter housing above the compressor. I also removed the compressor heat shield which was attached to it with 2 10mm bolts.

    The unions on the 2 hoses had a 29mm connector nut on each, and I borrowed a 29mm spanner for these. I did not want to mess us the union nuts.

    The only difficult bits were getting to the rear 10mm nut under the air filter housing and the Allen headed bolt on the top rear of the compressor.
     
  5. tazandjan

    tazandjan Three Time F1 World Champ
    Lifetime Rossa Owner

    Jul 19, 2008
    39,166
    Clarksville, Tennessee
    Full Name:
    Terry H Phillips
  6. belfry

    belfry Formula Junior

    May 14, 2015
    487
    UK
    Full Name:
    Robert Batt
    I’ve noticed that the hose fittings on the sanden compressor are 2 identical threaded male fittings, but the new compressor has 2 female push in fittings with a retainer bar.

    Does anyone know where I can find an adapter? The male threads are 1” or 25mm and the push in fittings are 5/8” or 16mm.
     
  7. franschman

    franschman Formula Junior

    Dec 18, 2017
    362
    Holland
    Full Name:
    Bart
    After servicing the compressor, don't forget to fill with oil which, according the WSM, needs to be done on the bench rather than after mounting in the car.
     
  8. belfry

    belfry Formula Junior

    May 14, 2015
    487
    UK
    Full Name:
    Robert Batt
    Thank you. The repaired compressor should be back this week.

    Are you able to direct me to the correct page in the WSM so that I can check the procedure?

    Many thanks
     
  9. franschman

    franschman Formula Junior

    Dec 18, 2017
    362
    Holland
    Full Name:
    Bart
    Chapter I is about HVAC with several pages on servicing the compressor.
     

    Attached Files:

  10. belfry

    belfry Formula Junior

    May 14, 2015
    487
    UK
    Full Name:
    Robert Batt
    Thank you
     
  11. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    Doing this now on 1995 456 GT with Sanden.

    I found it easy to take the top braket off the block rather then compressor off the bracket. The motor mount is in the way of all those back bracket bolts.

    How did your reinstall go? Did you flush? Did you replace evap valve? Did you add more oil than the compressor pre charge? Anything else I should know? Thanks
     
  12. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    New Sanden is here. Looks like a direct fit but for the pulley which I can hopefully swap. A little dissapointing as it was sold as a direct replacement part. It may fit in current form but is 10mm more narrow than stock pulley. I dont want to mount it and the alternator just to find the belt is too loose...
     

    Attached Files:

  13. FerrariofAlberta

    Silver Subscribed

    Feb 24, 2021
    153
    Full Name:
    Scott McMonigle
    I have personally had this issue with my personal 456GT. The new compressor should have a 8 groove pulley while the original has 6, you run the belt with the front 2 grooves clear (on the back 6 grooves). Measure first though to make sure that the belt is straight. FYI, your belt cover will not fit over the this, it will have to be left off, or you make spacers and run longer bolts so the cover sticks out a bit.

    When i came to a major, I sent both compressor's to Polar Bear in Florida and they swapped the pulleys for me so i could go back to original.

    Scott
    If you have questions, send a pm
     
  14. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    I am going to swap pulleys or send it back. I will let you know.
     
  15. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    I was researching the PAG oil replacement. The WSM calls for Murray E13M6 PAG Oil SP2. I cannot find that for sale or any equivalent.

    Sanden new compressor installation instructions say all Sanden R-134a SD7H15 piston compressor models use Sanden SP-15 PAG oil for service. They also say the new compressor is pre-charged and systems with less than 4lbs of refrigerant do not need additional oil.

    So I am not going to add any oil.

    https://www.sanden.com/objects/Compressor_Installation_Instructions.pdf
     
  16. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    #18 scowman, Mar 15, 2023
    Last edited: Mar 15, 2023
    So after a whole lot of looking at Sanden compressors here:

    https://atc.ca/wp-content/uploads/Sanden_Compressors.pdf

    I think I know what coolairparts.com is selling for $700.

    Here is their webpage:

    https://www.coolairparts.com/NEW-Sanden-OEM-AC-Compressor-Ferrari-456-1995-1998-7844-154676?search=ferrari 456

    It says:

    NEW SANDEN OEM A/C COMPRESSOR W/CLUTCH FOR FERRARI 456 1995-1998 7844 154676.

    Note they put the Ferrari part number and the original Sanden part number which is NLA from Sanden.

    The specs state

    Image Unavailable, Please Login

    This is important because the 132mm 6 groove pulley is what makes these things really unique. They also have 1"-14 fittings that are not as common, but not as unique as the pulley.

    What they shipped me was a Sanden SD7H15 in the 4000 series. The 3 numbers after the four were scratched out so I could net tell the exact part number.

    But with some research, I found that they shipped me the 4710 with these specs:

    Image Unavailable, Please Login
    Image Unavailable, Please Login

    Note the fitting head is CB which is

    Image Unavailable, Please Login
    But it comes with the 8 groove pulley.

    What I think they are doing is taking the pulley from the 4440 and swapping it onto the 4710 and selling it as a 7844 which is NLA. For some reason they did not do that to the one they shipped.

    The 4710 can be had for around $250 and the 4440 clutch kit for $120 (or you can try to reuse your old pulley like I am).

    Image Unavailable, Please Login


    Image Unavailable, Please Login


    So I think we can replace the OEM Sanden 7844 compressor with a $250 OEM part and pulley swap. At least that is what I am going to try.

    Hopefully no more $3,000 compressors....

    Image Unavailable, Please Login



    I took the old pulley off the original compressor today and it was easy with the proper tools (steering wheel puller, large pulley puller, snap ring pliers + air gun).

    Here is a good video for the Sanden pulley swap.

     
    Timmo and Qavion like this.
  17. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    I flushed the system today with one of those Amazon kits. Kinda messy and smelly but not too bad. The old oil was a nice light brown color. Most of the oil was in the evap.

    I did not replace the expansion valve as it seems hard to access. If that is a problem it will have to wait for my dash pull project....

    I flushed the evap from the wheel well covers and the condenser from the dryer. I flushed both ways until no oil was present on a paper towel. I flushed the hoses as well.

    I will be putting in the SAAB dryer today.
     

    Attached Files:

  18. Timmo

    Timmo Formula Junior

    Aug 26, 2017
    680
    Continental Europe
    #20 Timmo, Mar 15, 2023
    Last edited: Mar 15, 2023
    That is some great info @scowman , thanks for searching and sharing.

    I am curious now about all these different pulleys. My 550 has what seems to be the original Delphi-Harrison compressor but with an 8 groove pulley that I doubt was ever replaced.
     
  19. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,094
    Cowboy Capitol of the World
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    Brian Crall
    My local A/C shop rebuilds the OE compressor cheap. I have never considered replacement.
     
  20. vandevanterSH

    vandevanterSH F1 Rookie
    Silver Subscribed

    Jan 27, 2005
    3,184
    AR
    Full Name:
    Stephen Van Devanter
    I sent a compressor to the same(?) shop....excellent communication, fast turn around and very reasonable cost.
     
  21. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    #23 scowman, Mar 15, 2023
    Last edited: Mar 15, 2023
    I haven't done any research on the delphi unit. My guess is that the pulley was likely used on something else. Seems to be a Ferrari theme, buy-off-the shelf parts when you can.
     
  22. scowman

    scowman F1 Rookie

    Mar 25, 2014
    2,550
    Scottsdale AZ
    Full Name:
    Stu Boogie
    That's an option if you have a local shop that has done it. But if you are doing a one-off replacement job and don't have the time to source a local rebuilder, and don't want to hassle shipping the old one to national rebuilder, this makes it easier as you can order the parts before disassembly and be back together all in one day (assuming it all works out). Let's see how it all goes back together.

    But since we have your attention... would you know how hard is it to get the expansion valve out in the 456? Any insights would be very welcome.
     
  23. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,094
    Cowboy Capitol of the World
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    Brian Crall
    No, sorry.
     

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