550 Intermittent Start Issue | Page 2 | FerrariChat

550 Intermittent Start Issue

Discussion in '456/550/575' started by GaryK, May 8, 2023.

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  1. Qavion

    Qavion F1 World Champ
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    Ian Riddell
    What puzzles me is how a fuseboard problem would not be present with the car running (when the temperatures in the relay panel and vibration would be highest). In the engine bay, you would lose air cooling after the car had stopped and you'd have heatsoak, but I can't imagine any significant upwards temperature changes in the cabin (anywhere near the running temperatures of the relay panel).

    And as billybob says, it seems equally puzzling that a temp sensor should cause a no start.

    I'm wondering if the temp sensor error is just a symptom of a fault, not a cause. That plug behind the engine carries a lot of data, including, I believe, the immobiliser unlock signal sent from the R ECU to the L ECU. Maybe the RH ECU won't allow start if there is no comms on that line. Having said that, you might expect a fault code for that kind of thing to appear.

    Perhaps Gary should hire a gymnast to check out that plug :D
     
  2. scowman

    scowman F1 Rookie

    Mar 25, 2014
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    Spark + fuel = igintion. No ignition means no spark and/or fuel (flooding is no spark).

    So which is it? No spark and/or fuel?

    If you cannot answer that question you are just crawling in the dark looking hoping to find a light switch.
     
  3. Qavion

    Qavion F1 World Champ
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    He has both.... at least by the time he has installed test equipment on the injectors and plug leads. It's a temperature issue and presumably something common to both banks.

    Is it a timing issue? Here is a list of some of the things common to both banks:

    Cam Sensor
    Coolant temperature sensor
    Inlet Air Temperature sensor
    Immobiliser
    CAN Bus

    The first 3 affect timing.

    There is something not clear to me about timing. The WSM says that timing is based on what is happening to cylinder #1. Is the RH ECU transmitting data to the LH ECU regarding cylinder #1, or does the left bank base its timing on its own sensors? If the RH ECU is transmitting timing data to the LH ECU what path does it take? Everything seems to go through that inter-ECU connector 176:
    The cam sensor sends data directly to the LH ECU via 176
    IAT sensor data is processed by the LH ECU (so I assume it is being sent via 176 to the RH ECU)
    Coolant temp data is processed by the RH ECU and is sent via 176
    Immobiliser data is sent via 176

    Could a faulty RH Bank crank sensor be causing this issue?

    Regarding starting, timing and the coolant sensor:

    Is the pulsing that Gary is seeing on his improvised noid light actually the "all squirt" signal and not a carefully coordinated/timed pulsing?
     
  4. GaryK

    GaryK Karting

    Aug 23, 2011
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    Gary
    Yes, that is one of the first things I did, but forgot to mention it in my posts.
    Also in the no-start mode no matter how much I cool the car interior specifically the relay panel and ecu the car will not start. However, if I apply cooling to the intake manifold and associated temperature sensors the car will start after a relatively short time maybe 1/2 hour.
     
  5. GaryK

    GaryK Karting

    Aug 23, 2011
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    This is an interesting question. I'm not sure how I could verify this, however, the noid light was quite bright and had a very short off time. As I said before when the engine finally starts after a cool down it puts out a lot of black smoke for a moment or two indicating that it may have been in a flooded condition.
     
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  6. GaryK

    GaryK Karting

    Aug 23, 2011
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    Well, it's not the cam phase sensor as I have replaced that and I have also independently cooled it to no effect. Cheap easy thing to do and was common to both banks.
    If the problem was in the 176 connector would it shut down both banks simultaneously? Also if there was a fault that triggered the immobilizer would it not stop the plugs from firing and the fuel injectors from operating both of which appear to be operating when the engine spins but doesn't start?

    Would it be possible that if the ECT sensor failed to an open circuit or at least a very high resistance when it got hot and that would make the ECU think the engine was cold and give it the all squirt signal followed by normal injection thus flooding the hot engine? When this problem happens under normal driving conditions it first appears as a hard-to-start condition followed by rough running and higher than normal idle RPM, and if it stalls then it will not start until it cools down. If it does start there is some amount of black smoke from the exhaust for a short period.

    I should mention that through all of this, the indicated engine temperature is normal.

    I'm currently in the first couple of days with the Flu, but hopefully tomorrow I'll attempt to make a measurement of the ECT sensor under cold and hot conditions.

    Thanks for all your support. All of you bring an amazing amount of knowledge to the forum.

    Gary
     
  7. Qavion

    Qavion F1 World Champ
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    That's the million dollar question. All the wires in 176 may not be affected by temperature. Data may be sufficient for fuel and spark (initiation), but it may be bad data... hence the flooding.

    Yes, it does still sound plausible that ECT is causing this issue. I assume the R ECU digitises the coolant temp data and sends it to the L ECU via 176 (rather than just retransmitting the raw data). This may be more reliable than raw data (and not corrupted by high resistance in the plugs). The ECUs will be more likely to identify bad data (and not interpret the data as the wrong temperature).

    This may or may not be significant. As you may already know, the gauge uses its own sensor.

    Just wish I knew more about these things.

    Anyway, I guess you just have to eliminate possible causes one by one. ECT sensors and this plug have been known to cause issues. Sometimes just resetting this plug has been known to work. Is it possible to, say, take a photo of the 176 connector (or would you need a boroscope?). I'm expecting a smartphone boroscope in the mail today (to sort out my issues).

    Also, it may be a good time to look at your spark plugs, especially if the car has been running rich for a while.

    Wish you a fast recovery.... both for yourself and your car :D
     
  8. GaryK

    GaryK Karting

    Aug 23, 2011
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    Thank you for the good wishes.

    Also, I have an appointment with a trusted technician on May 24. I would expect the car to be there for a week to two weeks. Hopefully, a solution will be found and I'll report the findings here. I find it appalling when I find a thread where someone has an issue and all of you with the knowledge provide a lot of good input and then the thread just ends with no apparent resolution. I don't think there are that many permanently dead cars out there, but the person who had the problem just never bothered to come back and state what the resolution was, very inconsiderate.

    Gary
     
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  9. Cribbj

    Cribbj Formula 3
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    Definitely one of my pet peeves as well.
     
  10. GaryK

    GaryK Karting

    Aug 23, 2011
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    Final update on the intermittent hot start problem.

    I trailered the 550 to my technician and did a cold start which worked perfectly fine including no check engine light once the engine was running. To demonstrate the problem I left it running at idle and after about 20 minutes the check engine light came on with a P0116 code, indicating a problem with the engine coolant sensor input to the ECU.

    We had a Leonardo Diagnostic tool connected and it indicated that the sensor was out of range such that it was telling the engine it was operating at -40 degrees, essentially an open circuit. As expected when we stopped the engine and waited a minute or two and tried a restart it would make a feeble attempt to start on the first attempt and after that, it would just turn over rapidly but with no ignition.

    The Leonardo indicated that the plugs were firing and the injectors were working, but we did not read the duration of the injectors. We let the car cool down for several hours and it started right up and the Leonardo gave a normal reading from the engine coolant sensor.

    At that time we agreed that he would do some additional checks both when the engine started normally and when it was hot and would not start and if nothing abnormal was found he would remove the manifold and replace the temp sensors and verify all the connections under the or in back of the manifold as well as replace the under manifold hoses with high temp versions. He also replace the crank position sensor which had some wires that were not in good condition just to cover all bases.

    Once this was done the above test process was repeated and the engine started normal under all conditions. We changed the engine oil and I brought the car home. I immediately left for a trip from which I just returned and I drove the car for a half hour and then let it idle for 15 minutes, turned it off and it restarted normally.

    I did test the sensors in cold and boiling water and they seem to produce the expected resistance change per the sensor specification.

    The bottom line is it's very difficult to say with absolute certainty where the problem was, although I still think it was associated with the ECU coolant sensor itself or possibly the connection to the sensor which did have a dielectric grease on it.

    I am headed out for a 250 mile drive through the California Wine Country on Saturday and I'm hoping the problem will not reappear.

    Thanks to everyone here on Ferrari Chat for your time and input. I'll report back if the problem reappears, if you don't hear from me then all is well.

    Gary
     
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  11. Qavion

    Qavion F1 World Champ
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    Thanks for the follow-up, Gary.

    Did the tech say which bank the -40 degrees was on? Was he sure it was coolant temperature and not IAT? See this thread:

    https://www.ferrarichat.com/forum/posts/147965015/

    I've been told that some data may not be available until the engine is running.

    Anyway, you've covered all bases. Sounds like you have a win :D
     
  12. GaryK

    GaryK Karting

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    It is my understanding that there are three temperature sensors. One is for the in-car temp gage, one is for the AC controller and one is for the Engine ECU. The Leonardo only referenced the sensor associated with the engine ECU. Referencing your post 15 in this thread.

    Yes, we are sure we were looking at the coolant sensor not the IAT.

    By the way, we also did a smoke test on the engine and found no leaks.

    Gary
     
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  13. Qavion

    Qavion F1 World Champ
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    Thanks, Gary.

    Given that the temperature sensor worked off the car, then I suppose it was temperature sensor plug issues causing the -40c.

    That is not to say your main starting problem wasn't the crank sensor. These are known to break down with heat.
     
  14. scowman

    scowman F1 Rookie

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    Interesting that one temp sensor would prevent start on both banks. Do they share some info?

    Will the car not run on just one bank? My 308 would.
     
  15. Qavion

    Qavion F1 World Champ
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    #40 Qavion, Jun 9, 2023
    Last edited: Jun 9, 2023
    Because only one coolant temperature sender is used by the engine management system, they have to share data. If you interrogate the ECUs individually (as you have to do on cars without OBD2 ports), you will be missing the data on one bank (until the ECUs start talking to each other).

    There is wiring and a plug (hidden at the back of the engine) which carries this inter-ECU data.
     
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  16. GaryK

    GaryK Karting

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    Yes, but we verified we were getting spark, so I still think it was the coolant sensor for the ECU. Maybe the connection on the sensor or maybe the sensor itself.
     
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  17. GaryK

    GaryK Karting

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    By the way I did complete a 280 mile rally today with several stops and some serious backroad hustling and the car restarted every time perfectly and ran beautifully. All temps and pressures normal. A great day for the 550.
    Gary
     
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  18. Qavion

    Qavion F1 World Champ
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    Do you know if the spark checks were done with the engine hot? Or does the tech know if there has been a problem from, say, the codes?
     
  19. scowman

    scowman F1 Rookie

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    How does a failing coolant sensor prevent starting? Floods it? Too lean? I still think you should get a pop unless totally flooded which you could tell by pulling plugs.
     
  20. Qavion

    Qavion F1 World Champ
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    From the WSM:

    Starting
    As the engine turns the ECU has to recognise
    engine timing from the sequence
    of signals that are sent from the revolution
    and timing sensors to synchronise
    injection and ignition.
    - - - -- -- -
    During this phase with a speed of more
    than 30 rpm, the ECU, in order to facilitate

    starting, operates all the electro-injectors
    simultaneously and for a time which
    only depends on coolant temperature.


    If there is no data, then perhaps the ECU doesn't open the injectors at all?
     
  21. scowman

    scowman F1 Rookie

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  22. GaryK

    GaryK Karting

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    I agree. I never pulled the plugs when the car would not start as I don't have a good tool for removing the spark plug cap. The technician did pull a couple of plugs but they looked perfect. Remembering how the engine would act when I tried a hot restart, it would fire a couple of times and then stall never to fire again, however, the injectors were getting an injection signal and the fuel rail had pressure, I can only surmise that the ECU was feeding an entirely wrong mixture to the cylinders.

    I'm guessing too rich/flooding as adding more fuel by way of a shot of starting fluid produced no results at all. If the ECU was getting a very cold signal then the following would take place.

    During this phase with a speed of more
    than 30 rpm, the ECU, in order to facilitate

    starting, operates all the electro-injectors
    simultaneously and for a time which
    only depends on coolant temperature.


    The excess fuel was enough to produce a mixture that would not easily ignite but didn't seem to be like an old carburated car and flood the plugs themselves.

    At this point in time and after having driven the car hard for 280 miles with no issues I going to accept the fact that it is running well and I may never fully understand exactly what was going on.

    Thanks to all for your comments. If any of you attend Concorso Italiano in Monterey in August please stop by our picnic and have a glass of wine with me.

    Gary
     
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  23. GuyGardstone

    GuyGardstone Karting

    Apr 15, 2013
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    First: sorry for my English, I'm an Italian guy despite my nickname.

    I have a similar problem:

    My car starts immediately when cold, without problems. I can drive it with no issue for miles and miles, but when I stop it I can't restart it when it's hot.

    When I turn the key and use fob I have always the "check ok" light, but you hear only a "click" and nothing run. I leave the car for 10/15 minutes, eventually with the bonnet open, and after the car starts normally without smoke or other problems.

    I suppose it's something due to the hot temperature of the engine bay, not only of the coolant, because if I start the engine and leave it running idle till fans starts, if I stop I can restart it with no issue.

    Ferrari dealer can’t resolve.

    Have you some ideas? Could be the same sensor? What do you think?

    It's an annoying thing when you must stop and restart it after few minutes. All friends goes and I have to wait :)
     
  24. Qavion

    Qavion F1 World Champ
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    Your issue is different. You have no cranking. Cranking is controlled by things like the Immobiliser ECU, the start relay, the battery and, of course, the starter and associated wiring.

    Since the starter motor is exposed to the most heat. I would be looking in that area. When you say you can hear a click only, is it coming from the starter motor? Can you have someone listen while you are trying to start the car? If the starter is clicking, that eliminates the Immobiliser and the start relay.

    The starter motor can be reconditioned by any auto electrician.

    Of course, check things like the battery connections. How old is your battery?

    Did your dealer replace anything?
     
  25. centerfireman

    centerfireman Formula Junior
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    Your English is excellent.
     
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