430 - Help with last few issues after manual conversion | FerrariChat

430 Help with last few issues after manual conversion

Discussion in '360/430' started by GogglesPisano, Jul 15, 2024.

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  1. GogglesPisano

    GogglesPisano F1 Rookie
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    Sep 13, 2022
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    Ok, so my Dr. S conversion is installed. @360trev tuned ECU's installed and everything has been buttoned back up. I'm only missing the cluster to get reprogrammed to the manual version vs F1. @sammyf will be assisting once he gets back from a vacation, but I had Leonardo access in the meantime and figured it might be easy enough to figure out.

    Anyway...a few things. First, the car starts and drives and has no noticeable issues mechanically aside from a slightly noisier rear area when it's running and in neutral. Like the sound of the gears turning before you engage it if that makes sense or something rattling around. Not harsh but definitely new.

    Second, how many faults will I see before programming the cluster? Right now, I have multiple codes showing up. Everything from TPS errors to other things.

    Had a bunch upon initial start but cleared them to get a fresh read and ended up with these:
    Left and right bank have no communication with TCM and intermittent signal from air temp sensor.
    ABS System has an unknown fault C1524
    Cluster has faults but that's expected
    Suspension says no communication with NCR and NFR
    Diff says CAN signals low priority absense and KUP2

    Oh, and the HVAC doesn't come on :-/

    Hoping this is something simple like a plug that might have been overlooked. Thoughts?

    -Joe
     
  2. colorfull

    colorfull Formula 3
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    Congrats Joe!

    Wish I could help but you're out of my league.Hopefully , you'll get it sorted soon
     
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  3. modificator

    modificator Formula Junior
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    Joe, when you go with the Cambio Manuale (Dr S) complete kit, with ECU and cluster programming etc are included and you get a complete package, instrument cluster and everything else which needs to be done is done and you are guaranteed to have no error lights. And you are guaranteed that the conversion will not cause a failure of California smog, or you get a $2000 cash back. Of course Cambio Manuale kit will not fix any other problems in the car which could be present prior to the conversion and which are not related to the conversion (ABS etc).

    In your case you have selected Cambio Manuale without any programming and without any electronics work, which is fine. But I'm still happy to help if I can. So the first question is - which of those problems/errors were present prior to the conversion and which are new? The cluster not configured to manual typically only shows F1/gearbox errors. There are also possibilities that an installer breaks or pinches/grounds some wire by accident (as shown in one of YouTube videos actually) causing problems, worth double checking.

    But the next steps should be:
    - disconnect the battery by removing the ground terminal (switch in the trunk does not disconnect all the circuits)
    - reconnect the battery after several minutes
    - clear all the errors using a scanner and see what comes back
    - using Leonardo (or my tool as mentioned off line, I can provide it after the fact even to those who did not order full programming with the kit) configure the cluster to manual
    - disconnect the battery again (this time it is enough by the key in the trunk)
    - reconnect the battery

    If all errors are gone, you are done. Otherwise the remaining errors are not related to the conversion and should be debugged separately (unless there is some engine ECU programming problem, but I don't expect it in your case).
     
  4. modificator

    modificator Formula Junior
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    And congrats on having the kit installed :)
     
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  5. GogglesPisano

    GogglesPisano F1 Rookie
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    Thanks. Will give that a try. No prior issues or at least no codes I know of. Any reason this would not be safe to drive from one location to another? Not joyriding of course, just taking back home where I can go over it (Approx 20 miles)
     
  6. modificator

    modificator Formula Junior
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    Joe, and make sure the battery is fully charged (12.6V), as low voltage could trigger errors as well. If the car drives ok it may be fine to drive it for 20 miles carefully and in perfect weather. But has the mechanic working on your car checked it out and commented on the ABS etc other errors? Are the CAN busses healthy? If a CAN bus got messed up in the process (again, like a pinched wire) it would explain why some communication between the units is intermittent or not at all.

    I would think if you leave a car in the shop with ABS working and ABS is not working after the work is done, perhaps the shop should fix it first :) ?
     
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  7. Mario Andretti

    Mario Andretti Formula 3
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    Until you get your cluster programmed, I would not try to troubleshoot anything; it really lights up like a tree. Everything is in error state.
    Do that first, and then we'll troubleshoot together, I have done this. You obviously did not get the DrS cluster bypass solution, which I really would have recommended. It is a good way to drive the car and test BEFORE investing more in Trev's software and more money in cluster programming, etc. Or your installer did not know how to do it.
    Feel free to ping me offline and we can chat/call.
     
  8. GogglesPisano

    GogglesPisano F1 Rookie
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    Thanks. I had other things that Trev tuned for me, that’s why I went that route. I also chose to have a second set of ECU’s made so I can go back and forth without reprogramming (aside from the cluster anyway).

    I’ll pm you on the cluster. Had a difficult time connecting but finally got it but haven’t the foggiest on what options to pick.


    Side note, I found a setting on the Leonardo on changing the time format! Almost as excited about that as I am the conversion :D
     
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  9. GogglesPisano

    GogglesPisano F1 Rookie
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    Huge thank you to @Mario Andretti. He took the time out of his day to help me with the Leonardo. Probably the most difficult part of this whole process was just trying to get that stupid thing to connect properly. He was patient while I did like 20 variations of key on/off dongle in/out combos until it finally connected properly and was able to connect to my cluster. Swapped it over to manual (and switched my clock to 12hr!) and all of the codes disappeared after doing the reset. I am officially good to go! Rattle from the back is the throw out bearing that I wasn't use to hearing so all my concerns have been taken care of which was a huge relief as I had a good number of dreams last night about what to do. I can hopefully go back to dreaming about driving the car! :D

    However, I do have the gearbox light still on the dash. I pulled the codes and nothing comes up. Any thoughts on that?
     
  10. modificator

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    Hi Joe,

    Congratulations!!!! Great job (and thanks to Mario Andretti too).

    Have you power cycled the car after Leonardo configuration? The cluster has a memory of the F1 which does not go away after the reconfiguration to manual unless you power cycle the car (please see the steps in one of my posts above). Power cycle should remove the gearbox light.
     
  11. GogglesPisano

    GogglesPisano F1 Rookie
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    I did but the gearbox light is still on. I'll double check the settings when I get home though just to make sure. No other faults are on though which gives me peace of mind about driving it at least.
     
  12. GogglesPisano

    GogglesPisano F1 Rookie
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    That was the ticket. Did a power cycle with the trunk switch and all good now. Thanks again everybody for your help! I'd like to add all of this is purely from my own impatience as I could have just easily waited for Sam to get back and do the cluster for me as was the plan originally. It's like Christmas though and I couldn't wait :D
     
  13. veilstylez

    veilstylez Formula 3
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    Im glad you got it working! now just enjoy!
     
  14. GogglesPisano

    GogglesPisano F1 Rookie
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    Thanks! Need to work on dodging the gates on the 2-3 and I'm due a transmission flush. 1-2 can be a bit hard at times if I'm pushing it. Fortunately, there was a good deal of content here on transaxle fluid recommendations so hopefully I'll get some smoother shifting after Friday.
     
  15. Mario Andretti

    Mario Andretti Formula 3
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    I believe you need to adjust the cables....and/or clutch.

    1-2 should only be hard when cold. When it warms up, should be like butter. I bet on cables not properly adjusted; and/or clutch not properly adjusted.
     
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  16. GogglesPisano

    GogglesPisano F1 Rookie
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    I'll have a look at the cables as well. Any tips?

    I think it's been a few years since the transaxle fluid was done and I'd rather switch to something more manual friendly anyway so that was on the to-do list regardless.
     
  17. imahorse

    imahorse F1 Rookie
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    The fluid doesn't change because of the swap. To adjust the cables, I find that doing the larger adjustments are best from the back, and the fine adjustments are better from inside the cabin. It will shift differently when it's warm. I just drive around with the center console off on some back roads and adjust it as it needs it while keeping track of the adjustments.

    I should mention that is what worked best for me and is not what the service manual recommends.

    Sent from my toilet using FerrariChat.com mobile app
     
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  18. Mario Andretti

    Mario Andretti Formula 3
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    You have to follow the manual from Dr.S to the letter for adjusting the cables. I did and it paid out. I also did another adjustment after about 500 miles out, as actuator and cables will settle and play in the cable will be obvious on one side more than on the other; so the left right movement of the shifter could be slightly off, and / or the back-forward .

    The clutch adjustment is crucial as well. I believe you have access to that manual, but if you don't , PM me and I can help (with the process as well).
    As said above, same fluid is used no matter what shifts gears. Some fluids might be more manual friendly than others, but its' a wash in my opinion. I think they make a small difference when cold, but not when the gearbox oil is hot.

    I used to swear by Redline gearbox oil all my life, and after changing to that; all of sudden my wife complains about hard shifting in winter on the M3. Switched back to OEM oil, she goes " much better now"... go figure. And I agree, it WAS better.
     
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  19. GogglesPisano

    GogglesPisano F1 Rookie
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    Right, I'm familiar with the fluid not needing a change. There is quite a bit of feedback on better fluids for smoother manual operation though so I'm going off that since I need to flush anyway. Won't hurt either way.

    I do have the manual from Dr. S so I'm all set for that. Will dive deeper into it as the initial adjustment was done by my mechanic.
     
  20. Mario Andretti

    Mario Andretti Formula 3
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    I am pretty happy with Motul Gear 300 75w-90. Second is slightly harder to engage first 2 changes in the morning on a colder day, but after that, no issues.
    I might go back to Ravenol VSG just for kicks to see how it behaves with manual gearbox now; I had it before on F1 and I felt like it was changing very smooth but it could be placebo effect on F1. It smacks into gear regardless...
     
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  21. oc23

    oc23 Formula Junior
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    @GogglesPisano So how's the car and how are you liking the manual now?
     
  22. GogglesPisano

    GogglesPisano F1 Rookie
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    Well, unfortunately I stepped backwards with the fluid change. It was an immediate and worse experience when I switched to MT90 from what was in there originally. So, went from a slight annoyance in shifting to 2nd into a worse experience in most of the gears. I’ve ordered Ravenol VSG on recommendation from other members just to try but will be switching back to stock if that doesn’t help.

    overall, it is a lot of fun. Basically what I’ve always dreamed of having. That said, having shifted an S2000 for almost 300k miles, it doesn’t compare to the close gears and smoothness of that experience so bit of a let down in that regard but not disappointing. Honestly, my largest complaint is that I’ve lost the little cubby next to the shift buttons that fit my phone perfectly. :D

    I’ll do more of an update once I get all the small details sorted
     
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  23. Sj_engr

    Sj_engr Formula 3

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    Yes, Ravenol VSG!
     
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  24. Mario Andretti

    Mario Andretti Formula 3
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    Motul gear 300 is also very smooth once it warms up. Cold fluid, might be cranky first 2, 3 shifts into second requiring more effort. After that, butter smooth. I will try Ravenol also next change; I had it on F1 only.
     

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