308: Carbs , Intakes, Oh my! | FerrariChat

308: Carbs , Intakes, Oh my!

Discussion in 'Technical Q&A' started by thecarreaper, Jul 30, 2004.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    ok this thread is just an attempt to help my fellow wrench turners. i replaced my intake gaskets and my carb gaskets . i also checked the needle and seat and float height and travel in accordance with the manuals / books i have. my 308 still would not idle below 1500rpm, the idle creeps up as the car warms up, and it backfires at shutoff.
    i ordered new linkage today , another set of gaskets, and i will commence taking the **** car apart again. i feel the intakes are warped and i will send them to a machine shop, when i find one. i made helpful tool by cutting off a 13mm wrench to get at the left rear side carb bolt under the pump housing. i had to use a 1/4 inch drive deep 13mm socket to get to the intake bolts under the metal carb vaccum lines.
    i cannot understand how the car has such good compression, and does not leak or use any coolant, with such large vaccum leaks. should be a blast after the carbs are finally synced with a good seal!
    it took me about 15 hours start to finish, including cleaning and exploring the now clean engine compartment.
    i noted in the archives that there is no set torque for the nuts. 15 to 18 ft -lbs seems to be the norm for the given size of the fastner in aluminum. i will post an update when possible. maybe i can save someone some time!!
     
  2. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
  3. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
  4. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
    2,934
    Outside Detroit
    Full Name:
    Don the 16th
    Nice pics, I'm working on the same kind of stuff and was going to replace my intake gaskets, too, but couldn't get the blasted intake manifold off the head! Did you find any good prying points or use some other technique? I'm planning at this point to pass on the intake gasket replacement!

    And while you might think your engine S/N of 149 is a cool low number, I've got 91! :p
     
  5. pma1010

    pma1010 F1 Rookie

    Jul 21, 2002
    2,559
    Chicago
    Full Name:
    Philip
    Michael
    I had my intakes off over the winter to fit a different set of carbs. Couple of the nuts are a bit of a challenge to access, as you know all too well. Nice to get it all cleaned up though. Good job. Good pics.
    Philip
     
  6. snj5

    snj5 F1 World Champ

    Feb 22, 2003
    10,213
    San Antonio
    Full Name:
    Russ Turner
    excellent post, great job, nice pics.
    Best photo I've ever seen of the vacuum lines anywhere.
    thanks!
    rt
     
  7. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah

    great question, i was scared to pry on the engine bits at first, but i could not get the darn things off, i learned to NOT USE A PUTTY KNIFE as the angle is no good and the potential to gouge the mounting surface exsists.
    i used the good old fasioned crow bar, look carefully and you can see the tabs on the head you are supposed to pry on. i will be taking the car apart when i get off work today, i will try to shoot a few pics to show when i pryed the heads off. to note , they came right off with the crow bar with no damage noted.
     
  8. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    yes the fun with vaccum lines, there were lines that went to nothing, were plugged up. were loose, ect. i plugged all vaccum sources and with the car cold, i found that the intakes were leaking by spaying carb cleaner around the top and base. i removed what i could. i should be able to remove / and replace this stuff much faster this time. gaskets wont be here till monday or so anyway.
     
  9. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
    Full Name:
    Dave S
    Thank you michael,.... a very useful thread.
    I intend removing and servicing "gina's" carbs over the coming winter......the carbs have been left rather untouched over the last few years, and i am considering buying a small "bath" (suitable for diy nickel plating etc) to polish up the small alloy parts, and, replate the fixings etc.
    Does anybody have any experience of this ?
    Kind regards, david
     
  10. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
    2,934
    Outside Detroit
    Full Name:
    Don the 16th
    Oh, I should have mentioned before my take on the two specifics you'd discussed about getting the carbs off (thanks for the tip about specific tabs to pry the intakes off with, I'll check that out shortly!):

    To get the intake bolts below the runners off, I used a 13mm normal socket with a swivel and suitable extension, and to get that carb hold down bolt next to the oil filter you mentioned, I took the oil filter off! Then I went by one of my rules I always try to stick to in mechanicing--if it looks tight, make sure it IS tight! I don't know how I'd ever start pumping oil without re-installing that carb, but......
     
  11. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    i had an ex girlfriend by the name of Gina. seeing her name used to chill me to the bone, bieng as this car Hates my guts, perhaps i should name my car after her as well!!! thank you for the chuckle! :) michael
     
  12. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    yea , good observation, i left the oil filter and the pcv tube thingy on. i may take them off this time to speed the process up. i have only put 126 miles on the car since i got it. hopefully i will be able to DRIVE it soon!!!
     
  13. Bryan

    Bryan Formula 3

    #13 Bryan, Jul 31, 2004
    Last edited by a moderator: Sep 7, 2017
  14. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    yep , i used carb cleaner and scotchbrite. i have a good selection of tools ( i work on business jets for Gulfstream) but the metric crows feet i have wont fit around the 1 left rear carb bolt!!! :) so i cut a 13mm wrench the EXACT size to get it in there . i swear it took longer to get to those nuts than any other part of the whole job. at least my new gaskets will come right off this time, i think it took 2 hours just to clean the old intakes. im going to make a few patterns and make a few extra sets of gaskets so i dont have to wait on Trutlands next time i do this. i made the gaskets for the coolant cross-over pipe since i forgot to ask for them!!!
    if this does not fix this i am buying new / used intakes. the car is VERY strong, so it should be fun to actually drive it!
     
  15. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    HOPE THIS HELPS SOME
     
  16. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    YES THE BOLTS WERE STILL IN THE INTAKE! the pics were for reference while the rest of the coolant was draining. i placed rags around the base of the block coolant inlet, i almost had a wrench fall into the area where the timing belts and tensioners reside. i think QV'S and 328's have a block off plate to keep stuff out.

    it only took me an hour and 32 minutes to get all this stuff off this time !!!!!!!!!!!! i hate to brag , but it went well!! pics!
     
  17. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
    2,934
    Outside Detroit
    Full Name:
    Don the 16th
    Thanks, but all I have to say is OUCH!
    You're lucky I'm not suing!
    I was hanging off the end of the crow bar reefing for all I could, when the thing finally slipped off the still-not-budging intake manifold and smashed both elbows into the back of the luggage compartment! Ouch! I'll gamble on the health of the gaskets and re-assemble when I get my spiffy new fasteners!
     
  18. Peter

    Peter F1 Veteran
    Owner

    Dec 21, 2000
    6,441
    B.C., Canada
    #18 Peter, Aug 1, 2004
    Last edited by a moderator: Sep 7, 2017
    I'm in the midst of doing the very same work that you are with my car, as I'm getting it ready for the big drive down to Concorso and want this thing running perfectly.

    Pay attention to the throttle shaft bearings for air leaks, as this will cause idling/running problems due to a lack of grease. You will hear a hissing sound coming from these areas of the carbs when the engine is running. I regreased my bearings two years ago and added home-made teflon seals to improve sealing between the linkages and carb bodies and I suppose those seals have helped, because a few days ago when taking these carbs apart, the bearings were dry again. Seems the vacuum in the inlet tract is high enough to draw out the grease from the very tiny gap between the shaft and the carb body. I'm now using slightly thicker grease.
    Image Unavailable, Please Login
     
  19. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah

    great info, and great pics, in my case, Pierce Manifolds just redid the carbs in and out for the previous owner, but i will check for leaks there when its back together. seems there are several 308 all taken apart right now!!! i hope the rtv is what caused my promplems, i would hate to have to buy new intale manifolds!! grrrrrrrr
     
  20. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah

    ! ouch!! work safe man!!! its no fun to damage yourself or the car! its just my opinion, but if you have removed the nuts then you REALLY should remove and replace the gaskets, else the intakes will leak or warp from bieng re torqued.......let us know how it goes....... off to work i go , a Gulfstream GIV needs my help!!! :)

    edit.... ya did get all 9 nuts off each intake , right? !!! :)
     
  21. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
    2,934
    Outside Detroit
    Full Name:
    Don the 16th
    To do the popular "sealed shaft bearing mod", I called my local branch of Applied Industrial Technologies. I think they're nationwide and ordered 8x 607-2RSH bearings. Made by SKF, too, just like Schumacher's Ferrari! Total was something like $80 or $90 with shipping & handling to my house b/c I wouldn't be able to make it to their location that day. If you're a little more patient, I've gone to bearingsdirect.com and run a search on "607" and you can select if you want open, shielded or sealed and they look like they'll sell them for $2.79 each! Cheap, considering that both popular Weber carb places wanted $27 each!?!?!? After the fact I'd pondered if that was for a complete set, but I didn't tell them how many carbs, yet...
     
  22. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    Michael nice pix's. My 77 doesn't have the air tubes in the manifold so I find it interesting to see these pix's. Also I did not see the fuel vapor tubes in the carbs. Do you have them or have they been removed for 78. Noce job on the clean up , hope the manifolds were flat and everything goes back together ok.
     
  23. pcelenta

    pcelenta Karting

    Nov 1, 2003
    216
    Peter, what type of grease are you using on the throttle bearings...from whom did you purchase..I suspect that I have a leak somewhere in my system and this is the one place I haven't checked yet. the carb in question is the left forward carb, the one that has the vacuum line for the brakes to it...I changed the brake vacuum line and all other vacuum lines, changed all the carb gaskets..even the exhaust donuts...still this carb...left barrel in particular...will spit/pop at about 2000-2500 rpm..richening won't help..Only thing I haven't done is grease the bearings...could this be the missing leak?
     
  24. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,130
    Savannah
    well , to answer your question about the fuel vapor tubes, i dont know. when it was delivered a few months ago , this was the first carb 308 i ever saw, heard or sat in. i am not sure if there is anything missing or not. i really wanted a euro GTB like a '76 or a '77 since they are faster , lighter and dont have as much crap on them...... and i LOVE the euro bumpers! if i can help with any specific pics let me know, i like my little Nikon, and it takes great pics!!
    i have a nice piece of flat , heavy glass and a quality straight edge. i am going to do a poor mans check and see if the intake has any warped spots. new gaskets should be here by tuesday. with all the on and off of the carbs, i think i have the tuning and syncing down now, thanks to Birdmans thread!
     
  25. pma1010

    pma1010 F1 Rookie

    Jul 21, 2002
    2,559
    Chicago
    Full Name:
    Philip
    FYI, When I was doing this, I pried the intake vacuum tubing off and added vacuum ports. I use these for balancing the carbs (using a couple of motorcycle manometers) and then chain them together in a manifold where they feed the Electromotive HPX MAP sensor.
    Philip
     

Share This Page