Change timing belt w/o open cam cover??? | FerrariChat

Change timing belt w/o open cam cover???

Discussion in 'Technical Q&A' started by patpong, Dec 9, 2004.

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  1. patpong

    patpong Formula 3

    Jul 6, 2004
    2,274
    Bangkok, Thailand
    Full Name:
    Patpong Thanavisuth
    I have my timing belt and belt tension bearing changed on my 308, 76, carb...a few weeks ago...

    That's what the Ferrari mechanics did for me. They changed the timing belt and belt tensioner bearing without open cam cover. But what happened was the performance of the car dropped. The performance was not as punchy or pulling power loss a bit. Before I top speed at 155 mph now about 145 mph. I got a second opinion of other mechanics, he said that most cars there should be a marking on the cam gear if they lie up ok it should be no problem and no need to open cover. The guy who changed the belt confirmed that there was some kind of guiding for the belt tooth, but I feel drop in performance. I am confused.... Is he lieing to get out of the responsibility and ease me to accept it?

    Is it a must to take out cam cover when change the belt and aline the cam shaft?

    Need advise, I need some background info to go back and talk to the mechanic...
     
  2. Lawrence Coppari

    Lawrence Coppari Formula 3

    Apr 29, 2002
    2,192
    Kingsport, TN
    Full Name:
    Lawrence A. Coppari
    I don't recall seeing any markings on my 328. It sounds like the mechanic let a camshaft rotate a tooth on him.

    Many years ago I was changing the timing chain on a V-8 Merecedes of mine. I let one of the cams slip one chain link. As it was getting late and I was very tired and needed the car for work the next day, I took a wrench and rotated the crank to convince myself there was no interference. I drove the car for a few days until I had the time to correct the out of time cam. The difference in engine power/torque was quite noticeable with one camshaft off one chain link.
     
  3. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,288
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    I would almost be willing to bet that the 5/8 exhaust cam is no longer in time. As soon as you remove the 5/8 belt that cam will rotate about 1-2 teeth on it's own.
     
  4. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,253
    socal
    GET a NEW MECHANIC! That guy has no idea what he is doing. These is another one of those things that screw up ferraris and give a bad rap. You need to properly time the mechanicals by at least using the proper Ferrari timing marks. Bringing the #1 piston to TDC and then pin the camshafts on their marks on the cam journals. The lock pins must be removed from the cam cogs and then the belt placed and tensioned before the cam gogs are reindexed and secured. That is the right way to do it.

    For the super anal use a dial guage etc...but that is more complex.
     
  5. Verell

    Verell F1 Veteran
    Consultant Owner

    May 5, 2001
    7,022
    Groton, MA
    Full Name:
    Verell Boaen
    There are alignment marks on the back of th cam gear mounting flanges. They are made to be aligned with marks on a a factory tool that sits on the cams of the 2V cars. w/o the tool, the marks are very hard to use. There are much easier to use marks on each cam that align with matching marks on the cam journal cap closest to the cam gear end of the cam. You can see the rear bank intake cam's mark & corresponding journal mark thru the oil filler hole in the cam cover when the engine is on TDC. (Flywheel is on the PM 1-4 mark).

    It is possible to change belts while preserving the original timing. This should only be done IF YOU KNOW THE CAM TIMING WAS SPOT ON TO BEGIN WITH, and are extremely careful to keep the cam gears from rotating.

    I & several other Fchat members have done it. You should NOT have to change the cam gear pins if everything is kept locked down & the original positioning is preserved. It's done routinely on a lot of other twin-cam cars, but most of them have provisions for locking the cam gears in place while doing it.

    Sure sounds like your mechanic is off by a tooth on at least one cam. Or possibly managed to be off a tooth on the drive gear, making both cams off by a tooth! Most likely the front (5-8) bank inlet cam as it does want to rotate on the least pretext. Also, remember that 2 of the cams drive the distributor points, so changing cam timing also changes ignition timing.

    A noticeable power drop is grounds to take it back to him & demand he correct it.
     
  6. patpong

    patpong Formula 3

    Jul 6, 2004
    2,274
    Bangkok, Thailand
    Full Name:
    Patpong Thanavisuth
    Thank you guys for the advise...
    I will take it back. One thing I can not loose is the enjoyment on my Ferrari and this setting make my car feel heavier than before...
     
  7. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,253
    socal
    Verell wrote:"I & several other Fchat members have done it. You should NOT have to change the cam gear pins if everything is kept locked down & the original positioning is preserved. It's done routinely on a lot of other twin-cam cars, but most of them have provisions for locking the cam gears in place while doing it."

    Verell,

    We had a similar discussion under the FC super ferrari section on F40 engine rebuild don't do this at home. My statement then as well as now is yes you can do this with the cogs in the pre-belt removal position but just because you can do it does not mean it is right. Additionally, it is more difficult to make sure the other guy was spot on than to just make sure it is spot on yourself. Reinexing pins on cogs make up for wear, belt stretch, blah blah blah...and properly tensions the belts. It does make a differnece in a car that runs o.k.. as Dave Helms puts it "consumer acceptable" vs, the way it should be to run at peak performance. The key to reindexing cam cogs is the it PROPERLY tensions belts. By doing it the way you suggest you cannot properly take up the slack between cams and tensioners. Try it my way you will see that there are very few camshft degrees between the pin hole that fits and the one that can be forced to fit. In fact it is really easy to do it with precision. Look at this mechanics mistake. He either did not have the time to do it right the first time or he did not know how to do it right the first time. Under those conditions when is he going to have time to do it right the second time and I bet he does not understand this thread we are discussion or he would have done it right the first time.
     
  8. jimangle

    jimangle F1 Rookie

    Nov 5, 2003
    2,506
    Haverford
    Full Name:
    James
    Patpong,
    The same happened to me. Just take it back to the mechanic and tell him to check the timing, and tell him you lost performance. Rifledriver is probably right on with his assumption.

    Jim
     
  9. boxerman

    boxerman F1 World Champ
    Silver Subscribed

    May 27, 2004
    19,905
    FL
    Full Name:
    Sean
    Nothing is more irratating than when you know your car well, someone f's up the way it runs and then tells you its fine. A good mechanic returns a car that runs far better not one that runs worse, attention to detail is everything.
     
  10. Ken

    Ken F1 World Champ

    Oct 19, 2001
    16,078
    Arlington Heights IL
    Full Name:
    Kenneth
    That statement sure hits home with me! When I used to have a mechanic, I would always pray he didn't screw up the car fixing whatever he was doing, but it almost ALWAYS had a new problem caused as a result of his solving the old problem. I am now my own mechanic, and maybe I have to do things 2 or 3 times as I'm learning like the pro, but my time is cheaper than his!

    Ken "I can screw up my car for a lot less money than my mechanic, and fix it better too" Butler
     
  11. ferrarifixer

    ferrarifixer F1 Veteran
    BANNED

    Jul 22, 2003
    8,520
    Melbourne
    Full Name:
    Phil Hughes
    It is absolutely correct to re-index the cams of course. (And if you're going to index them, then you should really use a dial gauge in case the marks are not right!!). But on a carburettor car you can check the ignition timing BEFORE doing a "belts only" change. Make a note of it, then replace the belts (if that is the owners request), and then re-check the ignition timing.

    This will show you exactly in CRANK degrees (which is at least twice as accurate as cam degrees, and probably more due to large radius of flywheel) if the timing has altered due to the new belts being "different".

    In my experience, if the old belts were just old and not worn, the ignition timing will not change AT ALL. So as long as you know the car was right before, IT WILL be afterwards. If the igntion timing moves at all, it will most likely advance itself 1 -3 crank degrees as the new belt may be less stretched than the old. If this happens you know the cam timing has moved too, but only by 0.5 - 1.5 degrees. Now ask yourself, "When the cams were dialled in previously, were they done on an old belt or a new belt...."

    Advancing all 4 cams by 1.5 degrees, (3 crank degrees) typically move power and torque peak figures approx 25-50 rpm lower.

    Owners are not obliged to remove the covers for every belt change. Some cars cover only a few km between belt changes, or a car may be sold and the new owner insists on fresh belts being fitted. There are many legitmate reasons to do belts only, more so than to remove covers every time.

    It is absolutely not necessary to remove the covers every change, AS LONG AS YOU KNOW THE CAR IS RIGHT TO BEGIN WITH AND THE TECH PUTS ACCURATE MARKS ON.

    To replace the belts on a 308 takes approx 6-8 hours with A/C. It can be done quicker too if everything is like new in there. But to remove the covers and dial the cams in will take up to 40 hours to complete.

    Now, I make a living on an hourly rate, but it is in the customers interest to give accurate advice based on known facts and experience.

    This new 430 thing is really going to bugger some mechanics...hydraulic valve clearances, chains...oh dear, how are we going to make any money now!!
     
  12. patpong

    patpong Formula 3

    Jul 6, 2004
    2,274
    Bangkok, Thailand
    Full Name:
    Patpong Thanavisuth
    That is so true!!! I hate it when some good mechanic or they think they good assume that you were on drug. I drive the car day in day out. I enjoy the car and know how it feel, how it accelerate. I know how the car respond on each level of pressure that I push on the gas pedal. We all spend time driving our own car more than these mechnics. Now the guy told me he did everything accordingly, the car is fine. So how come I feel the drop in performance. He said he does not know, may be it just how I feel. Don't you want to kick he azz to the wall? Instead of accept that there can be some errors, he told me to fix everything is to fix how I feel....

    And it is so hard to convince these guys that there were some errors on their parts, especially for someone like me who know little about car mechnically...
     
  13. patpong

    patpong Formula 3

    Jul 6, 2004
    2,274
    Bangkok, Thailand
    Full Name:
    Patpong Thanavisuth
    After going through your advises which by the way many thanks, I now understand that there is a way to replace the belt without removing the cam cover. But in my case, the mechnic mess it up some how. Now, the way to correct this problem with my car when I return the car to the guy is to have him open the cam cover and check everything accordingly again, correct? or
    he could simply correct it without open the cam cover...

    sorry about my mechnical back ground. Many of the mechanical wordings can get me confused...
     
  14. Joe G.

    Joe G. Formula 3
    BANNED

    Dec 9, 2003
    1,109
    Los Angeles
    Full Name:
    Joe Gazzani
    hopefully after he "opens up" your valve cover(s)
    you won't be left with additional problems

    like leaks
     

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