Where to get ECU for Catalytic Converters? | FerrariChat

Where to get ECU for Catalytic Converters?

Discussion in 'Technical Q&A' started by Birdman, Apr 21, 2005.

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  1. Birdman

    Birdman F1 Veteran

    Jun 20, 2003
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    #1 Birdman, Apr 21, 2005
    Last edited by a moderator: Sep 7, 2017
    Hi Everyone,
    I have tracked down a constant "SLOW DOWN" light issue to a bad ECU. (See attached image of the ECU in question). F-UK wants over $400 for one. Anyone know a cheaper option?

    All this thing does is monitor a thermocouple and turn on a light bulb when the voltage on the thermocouple goes above a certain number. I could build one in an hour if I knew the magic thermocouple voltage that is supposed to be "too hot" at the cat, and turn on the light bulb. Anyone have an idea? All it needs is a little voltage amp, a comparator and an output transistor to drive a light bulb! $400!!!?

    Birdman
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  2. Dcup

    Dcup F1 Veteran

    Jan 3, 2005
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    hey dad, if you do a search i think there is a thread with a guy that built the ecu. also i have a 348 ts and one of the 2 ecu 's went bad. with my car when the slow down light came on it would shut down half of the motor, not sure if your set up is the same. anyway here is a website you might want to try. good luck .
    www.allferrariparts.com
     
  3. Birdman

    Birdman F1 Veteran

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    Hi John,
    Thanks for the ideas. I did search before I posted and couldn't find anything. Maybe my terms were wrong. Anyway, the ECU on the '83 Mondial only turns on a warning light, nothing else. I checked Dennis McCann's site already and he lists the unit at just under $400. Problem is, that his site doesn't show inventory, so you have to call to see if he has it.

    I'm hoping someone is familiar with the thermocouples and can give me an idea where I can get some stats on them.

    Birdman
     
  4. andrewg

    andrewg F1 Rookie
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    Why not disconect the ECU and measure the voltage etc from the wires that supply it
     
  5. spider348

    spider348 Formula 3

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    Birdman, since the ECU does not feedback to the engine management system. Have you considered the "round" file? Appears to be worthless bagage to me. JMHO.
     
  6. brian.s

    brian.s F1 Rookie
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    Nov 3, 2003
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    Of course, if there were a REAL problem, the cost and inconvenience of a fire/meltdown wouldn't be a factor? Spend the money, like insurance it's a pain in the a$$, but very comforting. Just my $0.02.

    Of course, like other shops, I only have to repair fire damage a few times a year on these models, but it costs many times $400. your choice.

    Brian
     
  7. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
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    Birdman,

    You have PM.
     
  8. Birdman

    Birdman F1 Veteran

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    I would have to heat the thermocouple to the point that it would be indicating an overheated condition to do this. I don't know how to precisely heat the thermocouple to a certain temperature, and I also don't know what that temperature is.

    I have considered the age old round file option, but given the tendency for these things to often burst into flame I'm interested in keeping the warning lights if at all possible.

    Malcolm at F-Uk has graciously made me a better offer, so I might go that route. Maybe they have a whole pile of these things looking for cars...

    Still, it would be very easy to build one of these if only I knew the stats.

    Birdman
     
  9. spider348

    spider348 Formula 3

    Nov 3, 2003
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    Brian, point well taken!
    Birdman, pull the thermocouple and heat with a propane torch. You will reach "overheat" temperature quickly! Provided the thermocouple still functions! Are you sure the ECU is faulty and not the thermocouple reading an incorrect heat condition?
     
  10. Verell

    Verell F1 Veteran
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    May 5, 2001
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    Birdman,
    The specs are empericly deriveable:

    The voltage generated by a thermocouple junction varies depending on the metals making up the junction. The junctions have long been standardized & identified using Alphabetic type designations:

    Type | Conductors – Positive - Negative |voltage (µV/°C)
    B Platinum-30% rhodium Platinum-6% rhodium | 0.05
    R Platinum-13% rhodium Platinum | 5.93
    S Platinum-10% rhodium Platinum | 6.02
    E Nickel-chromium alloy Copper-nickel alloy | 60.93
    J Iron Copper-nickel alloy | 51.71
    K Nickel-chromium alloy Nickel-aluminum alloy | 40.46
    T Copper Copper-nickel alloy | 40.69

    Note that they fall into a couple of sets:
    a LOW voltage set that puts out ~6 µV/°C
    a HIGH voltage set that puts out ~50 µV/°C

    My SWAG is that one of the high voltage types was used, probably a type J as the materials are common,cheap, & are fairly inert at high temps.

    For precision measurements, the heated junction is normally differentially compared to a 'reference' junction held at a known temperature. However, my SWAG is that the temperature being measured is O(150-200°C), and the exact temp isn't critical, just needs to be within 50°C or so. So keeping the ref. junction at ECU temp s/b just fine.

    The ECU setpoint voltage & hysterisis(if any) can be determined by using a high impedence voltmeter across the inputs to a good ECU, heating the sensor, and noting the voltage at the point that the slow down light turns on & off. The actual setpoint temp could be measured by using a calibraited thermocouple thermally connected to the temp sensor. Many auto service DVMs come with a thermocouple & can read temp. (Birdman, yes, I have one.)
     
  11. Sloan83qv

    Sloan83qv F1 Rookie
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    I have an 83 308QV you can have mine if you want them.
    I don't need them.

    Paul
     
  12. don_xvi

    don_xvi F1 Rookie

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    I expect these are typical Type K thermocouples, and that the setpoint is on the order of 1500-1600 degrees F.

    IIRC they had yellow connectors under the car which is the standard color for Type K, and modern cats are limited to 1650-1700 degrees F.
     
  13. Birdman

    Birdman F1 Veteran

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    Paul,
    You have a spare ECU?? Seriously? I'll take it! I'll even buy it from ya...just give me a good price! (How about I send you the fuseblock money back!)

    Let me know, thanks!

    Verell,
    Once again your knowledge of all things technical is amazing. Where did you come up with all that thermocouple info? Do you have a big book under your desk that says "Everything Known to Man" on the cover?

    Spider,
    I know it's the ECU. Since there are two identical ECUs it's easy to troubleshoot. First I swapped thermocouples, and then I swapped power connectors to the ECUs. The issue always stayed with this ECU, didn't follow the connector or thermocouple.

    Birdman
     
  14. Birdman

    Birdman F1 Veteran

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    So...based on a Type K thermocouple and 1500 degrees, we're talking about 60 mV to light up the warning. I build a little comparator with a high impedance input, capable of driving a light bulb. A FET, a couple transistors and I'm there. Actually, considering ridiculous the prices at Radio Shack these days, it probably WILL cost $400 to build!

    Getting one from Paul is much better!

    Birdman
     
  15. Sloan83qv

    Sloan83qv F1 Rookie
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    I responded to your PM and will pull mine out on Monday and send it to you......Free.

    Your fuse blocks were the deal of the century so consider this a deal returned.

    Paul
     
  16. Birdman

    Birdman F1 Veteran

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    Hi Paul,
    You are the MAN! You aren't pulling it out of the car are you? I got the impression they were in a parts bin in your garage. I don't want to cannibalize the meanest looking 308 ever!

    Birdman
     
  17. Sloan83qv

    Sloan83qv F1 Rookie
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    That parts bin still remains under the passenger mats but this is a good excuse to clean it out on Monday. Will send out on Tuesday.

    Paul
     
  18. hanknum

    hanknum Formula 3

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    Happy Holidays Jonathan and all. Sorry to drag up this old thread.

    Does anyone have (or know where to get) a thermocouple for my '78?
     
  19. FF8929

    FF8929 Formula Junior

    Apr 12, 2008
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    You can have mine, as my cats are gutted. It's from an 83 Mondial 308QV, but I'll bet it will work. Send me a pix and I'll compare.
     
  20. Birdman

    Birdman F1 Veteran

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    Man, this is the generosity thread!! I was going to say send Paul Sloan an e-mail because he might still have the other one from his car, although this thread is ancient! (Just as a follow up, Paul sent me one of his unused ECUs and I popped it in and it has been working great every since....4 years now).

    Birdman
     
  21. modena1_2003

    modena1_2003 F1 Rookie

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    Were here for you, Boss.


    _J
     
  22. hanknum

    hanknum Formula 3

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    Thank you very much sir. I'll take a pic in the next couple days.

    Thanks again.
     
  23. hanknum

    hanknum Formula 3

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    #23 hanknum, Dec 29, 2009
    Last edited by a moderator: Sep 7, 2017
  24. hanknum

    hanknum Formula 3

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    Still looking (no responses).

    Anyone got one???
     
  25. FF8929

    FF8929 Formula Junior

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    #25 FF8929, Jan 4, 2010
    Last edited: Jan 4, 2010
    I'm sorry, I thought you were looking for the ECU's. I do have the thermocouples, but they're just being used as plugs in the cats. I cut off the wires at the end of the "spring" (stress relief) as shown in your pix. Sorry, I should of thought of others, before I cut them. Maybe the spring part could be cut back and the a new wire joined. You're welcome to try.
     

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