Desperate Help Needed: 348 Transmission still not back together | FerrariChat

Desperate Help Needed: 348 Transmission still not back together

Discussion in 'Technical Q&A' started by jjstecher, Mar 13, 2006.

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  1. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    #1 jjstecher, Mar 13, 2006
    Last edited by a moderator: Sep 7, 2017
    Ok so my transmission is still not back together and I have 30 days now until the first track day of the year. There is a good majority of it back together (like the main, and lay shafts) but of course as in anything Ferrari I am in a major cluster-truck at the moment.

    I needed to get the following set of gears that sit on the clutch shaft and the pinion shaft because mine were pretty much trashed once I got the transmission apart.

    If you look at the below pictures you can see that the splines in the gears dont match up with the splines on the left hand side of the clutch shaft. Now here is the interesting thing...that clutch shaft pictured below and my old clutch shaft are EXACTLY the same part number and I cannot find any reference book that shows them being different however CLEARLY my old clutch shaft has the splines that line up with the gears pictured below (ie 10 splines) where as the new clutch shaft has like 4 billion splines on it.

    Needless to say I am about to the point of atomic bombing my car at the moment as I just cant seem to win getting the right parts for this car because the damn thing has clearly different parts that share the same part number.

    My guess is that the new clutch shaft I have pictured below is an upgraded one as the multitude more splines would be able to hold more torque (at least in my head than the original larger 10), but that doesn't help one when finding fricking parts.....arghghghghghghgh.

    Anyone else out there ever seen this and can tell me if what I am seeing is indeed true or is my new shaft mislabled in some way? I am confused as all hell.

    By the way I have to thank Daniel publically for sticking with me through the hassel of getting all these parts. He has been awesome.

    Here is the set of gears:
    Image Unavailable, Please Login
     
  2. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    #2 jjstecher, Mar 13, 2006
    Last edited by a moderator: Sep 7, 2017
  3. brent Lachelt

    brent Lachelt Formula 3

    Dec 6, 2003
    1,831
    Brownsburg, INDIANA
    Full Name:
    Brent R.Lachelt
    I love how they ship those gears with the cosmolene on them!
     
  4. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,258
    socal
    JJ,

    You have the right gears but the wrong clutch shaft. I do not know what that shaft is for but not a 348. Your old clutch shaft should have fewer splines to fit the old style gear with the square splines. Post a picture of the old clutch shaft. lets see what it looks like. If your old shaft is just bunged up on the splines it is because the old clutch shaft stake ring came loose. Do not follow the factory with locktite 242. Torque to spec with a impact wrench but make sure the gear does not stick on the clutch shaft. That will prevent reaching proper torque. Achieve proepr torque and use loctite 271 and clean the thread with brake cleaner or loctite activator. It is very hard to get this metal really clean so that is why I use 271. Also make sure to stake the ring and then you can reassemble the clutch shaft. There are guys who can weld up the bunged portions of the old shaft and recut the square splines as needed. Then reheat treat the shaft and use the old one. It will be faster to do that than get the proper shaft because it is obvious Ferrari has no idea what they are doing. Not many of these gearboxes get rebuilt.
     
  5. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,258
    socal
    Ernies gearbox is still apart in my garage I can steal you his shaft. How much wil you pay me? Actually I know someone who may be willing to part out pieces of an old gearbox and he may have a good used clutch shaft with square splines. I'll email him and have him respond on this thread.
     
  6. Ricambi America

    Ricambi America F1 World Champ
    Sponsor Owner

    John -

    OK, I think I have some info... The shaft pictured is 145427. There appears to be a different shaft, 136898 simultaneously listed in the 1990 parts book (tav 21/A). The parts CD makes no reference to that earlier 136898 number whatsoever. What a worthless P.O.S.

    The book says that 136898 is with assembly 70000587, which supersedes to 70000635. I have sent an email to my colleague in Maranello, and will contact you in the morning. I can only assume that you need that shaft with square splines. If he has it, it'll be in my hands by the end of the week. F&^K whatever DHL costs to get it here. (The bad news, in my FNA pricing list I see all the above items listed with active prices; in my SpA list, none of those numbers appear valid)

    Hang tight man. If I need to "Fred-Flintstone-Pedal" your car onto the track, I'll do it.... you'll make the track date, if I have any say in the matter.

    -d
     
  7. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    I have faith in your Daniel trust me! :)

    FBB you are right the damn original one has square splines on it. When I first ordered the new one from Daniel (pictured one) I basically just looked in my parts manual and order 145427 which was suppose to be the clutch shaft with the square pegs. Hell it even looks that way in the damn parts manual...if you look at the picture in the manual you can actually count the 10 splines. In my own boneheaded mistake when I got the new clutch shaft I opened the package, took it out and said "all by damned it a clutch shaft" and then sealed it back up and put it in the garage.

    It never hit me until today when browsing Ricambi's site and looking at all the nifty pictures of parts I had to order that the splines didnt match up until I looked at part 145427 on Ricambi's site and then looked at the gears Daniel searched all over gods green earth to find for me. Needless to say there were a couple f-bombs dropped at that moment in my office. :)

    I guess I am just confused right now as to what the hell part I have. It sure as sh*t is the exact same diameter inside and outside as my old clutch shaft, it has the exact same rear splines, is the exact same size where all the bearings mount, and is the same length. It looks, talks and acts like its from a 348 but sure as hell not mine.

    Now once upon a time I had a 95 355 apart and I remember seeing the exact same clutch shaft as here....well I remember it had little splines where the drive gears went which makes me think did the later model 348's switch to this clutch shaft which then was carried over into the 355 until being replaced in 96-97 with a solid gear/clutch shaft assembly.

    Needless to say I am stumped...why on earth Ferrari would replace the part and not really make reference to it being replaced is beyond me. Every piece of documentation I have shows 145427 being the exact part but as you can see below its completely not. Unless there is a set of gears specifically for this shaft that are magically not to be found on planet earth but some how exist in a parallel universe where Ferrari manuals are actually useful and unobtainium parts are actually made of hardened steel.

    Thanks for the advice FBB and at least confirming that you to have seen the square 10 spline clutch shaft and I am not the only Ferrari in the world with one. I think I would be willing to offer up two cows and thirty bails of hay along with a set of Hoosiers for Erine's clutch shaft to disappear from sunny CA and reappear in my garage. :)

    I know I have been a pain in Daniel's butt with trying to get all these unobtainium based parts here this winter and he has been awesome to me but I think we both are about at our wits end with trying to figure out what the hell these parts are and I figured I would call on the power of F-chat to help solve the mystery so we can finally both sleep better at night.

    And finally you know what is really peeving me off...I have these awesome Delta Vee shocks on my car and I haven't been able to test them one single bit!!! I should just mount one of my Chevy transmission up and fab myself a mounting plate. :)

    Thanks again all for the help. I will post a picture of the old clutch shaft tomorrow after work...I am to lazy to go back outside into the 0 degree garage at the moment.
     
  8. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    FBB - you hit the nail on the head with what happened to the gear. Basically the nut came loose and the gear started to waggle around which rounded off the splines and chewed the crap out of the gear.

    I originally took the gear and shaft to some one I consider to know what the hell they are doing and he was worried about rewelding it and reheating it due to the very little material left on the splines. Its really not a pretty site. My next though was just to weld the gear in place but you cant do that either becuase of the bearing right behind it...so thus I was left searching for parts.

    As a side question have you ever looked into the cyro deal for your tranny? I have had it done on some karting motors and other things and its awesome...Diversified Cryo who does Frozen Rotors work is up here in Minnesota and will do it for me if I ask. Just wondering what you thought. They said less friction and in P-cars they have seen 15-20F drops in case temps after races.
     
  9. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    Yeah and just to finish my venting process if this crap wasnt enough today I arrived home to a nice letter from the IRS requesting I pay them 20k in back taxes for the 2004 tax year because the stupid company I work for reported some sales of options wrong and had them show up with no cost basis thus showing full profit on the sale. So I sat on the phone for 2 hours waiting to talk to the friendly IRS officer to try and straighten things out only to learn I have to make about 20 more phone calls to get all the paper work they need.

    When the crap goes wrong it goes wrong....

    Whew...now I feel better.
     
  10. Ricambi America

    Ricambi America F1 World Champ
    Sponsor Owner

    J.F.C. (I won't spell out that expletive)

    John, listen to this.... I spoke with my colleague in Italy about an hour ago. The part number that I referenced (the clutch shaft) has been superseded to a new number. Guess which one??


    70000848







    ARRRRRRRRRRRRRRRGGGGGGGGGGGGG!!!! That's the one supposedly arriving we've had on order for a few weeks. Can you believe this crap? I guess our attempts to "stick it to the man" might backfire.

    -Daniel


    p.s. If anyone blows a 348 transmission, I'll pretty much have accumulated the worlds last remaining stock of these shafts and gears in the attempt to get you on track. Total domination will be mine!! (One meeeeeelion dollars!)
     
  11. sparta49

    sparta49 F1 Veteran
    Owner

    Mar 3, 2001
    7,804
    LA
    Full Name:
    Frank
    Daniel these are Ferrari parts I think you can get at least one meeeeeeelion triiiiiiiiilllllllion dollars. HAHAHAHHAHHAHAHHHAHAHHAHAHHA
     
  12. dapper

    dapper Formula Junior

    Nov 10, 2003
    711
    Bristol, UK
    Full Name:
    Dave
    Interesting that the December 1990 parts manual TAV21/A also states
    that the earlier type 'gear', part 131247 as part of scheme 70000587 i.e. to partner shaft 136898, was "not for TS USA"

    The comment in the manual against the early 'shaft' part 136898 is that it goes with assy drg 70000587 "valid til depletion", whereas the later 'shaft' part 145427 that goes with assy drg 70000635 is "valid after depletion". But as I say the USA note in para above is also written for the partnering gear.

    ...and as Daniel now confirms there is yet another assembly drawing 70000848, I'd be interested to hear what, if any, additional changes were introduced that warranted another assembly drawing.
     
  13. Joe G.

    Joe G. Formula 3
    BANNED

    Dec 9, 2003
    1,109
    Los Angeles
    Full Name:
    Joe Gazzani
    hang in there John

    mama said there would be days like this :(
     
  14. plugzit

    plugzit F1 Veteran
    Silver Subscribed

    Dec 1, 2004
    7,792
    Redondo Beach, CA
    Full Name:
    Bruce Bogart
    I've got the part. Let's see....what's the market value of 2 cows, 30 bales of hay, and a set of hoosiers? I need details...holsteins?.....winter or summer hay?....shaved and scrubbed? flatspotted?
    Seriously, pm me if you still need the part.
    Bruce
     
  15. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    Holsteins, Summer Hay and heat cycled shaved tires. :)

    I really hate the documents I seem to get from Ferrari that have crap like this in it. I mean come on they should have clearly pointed this out in the later parts manuals because I have to imagine I am not the first one to have run into this issue.

    I mean if the damn workshop manual isnt crappy enough the parts manual just giving people the wrong info is killer.

    ah well more updates tonight.
     
  16. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,288
    Cowboy Capitol of the World
    Full Name:
    Brian Crall

    You are working with the best manuals Ferrari EVER produced.

    If you don't like those you really won't like the ones that have come along since.

    Wrong info? It's normal.
     
  17. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    So Daniel and I just talked and I am about to call Bruce as well here to try and figure out what the hell to do but I have a question that maybe someone much smarter than me with these stupid things can answer.

    Does the gear set that would go on the finer spline clutch shaft pictured below required and equally fine splined pinion shaft and shaft gear? What I am getting at here is if I don't go with Bruce's or another square splined clutch shaft am I hosing myself by thinking that in the world of Ferrari they might have only made the clutch shaft the thinner splines and not equally dicked with the pinion.

    The last thing I want to do is get a set of gears that fit this clutch shaft but then would require me to replace the pinion.

    All I know is this car is the biggest frankenstien 348 out there now...I have parts from all over the place in this baby.
     
  18. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,258
    socal

    My book for 94 348 tav 24 says the shaft is 145427 and is pictured as square splined.

    my 93 maggio book says the shaft is not a spare part but only available as a unit with the companion gears which make sence. These are the Challenge drop gears ratios people talk about. These shafts are 10 groove square splined.

    I.E. 70000635 shaft w/ 26/27 gears
    or 70000595 shaft w/ 25/27 gears
     
  19. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,258
    socal

    Get the proper shaft or reweld and recut the old one. Gear sets are paired for a reason. I would not use a 355 shaft and gear with a 348 gear. If you did you would need to prissian blue the gears to see if they are even close and it would be a ***** to do because your would basically have to assemble the pinion shaft shimmed to spec and then dissassemble everything and try to get the gear back out not toughing it so you can view the prussian blue. What a pain get the right gears and shaft. I would use the 355 shaft only if the two gear were paired and would fit the 348 pinion shaft which is square splined. So who has taken a 355 gearbox apart lately to see what spline is on these shafts?
     
  20. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,258
    socal
    And...if you go with the 70000848 set what are the ratios? Is that what you want?
     
  21. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    FBB I have a square splined clutch shaft coming from Plugzit tomorrow....well we believe its a square spline shaft but am not sure because he couldnt get the gear off.

    If it is a square spline then I am money and dont have to change anything and can go back to the original setup. If its not the square spline setup I dont know what the hell to think.

    I cant wait for the UPS man to arrive tomorrow!!!
     
  22. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,258
    socal
    That's funny I have the tool to take the gear off and thought I would see him on Tuesday. I'll see Plugzit Thursday. He is going to help Ernie get his box back together. Ernie is having fun. I'm just there for moral support. We argue about assembly issues. If Ernie's box runs great I won the argument. If it runs like crap Ernie won. I give Ernie as much sh*t as possible. I mix up the gears when he is not looking. Good luck...I am 90% sure Plugzit has a square spline shaft so don't sweat it. Also keep the old shaft. It makes a great clutch alignment tool especially for dual disc clutches.
     
  23. Enzo

    Enzo F1 Rookie

    Feb 14, 2002
    4,089
    MinneSOta
    Full Name:
    Pat Pasqualini
    Hope everything works out for you John.
     
  24. jjstecher

    jjstecher Formula Junior

    Jan 21, 2002
    962
    Rochester Minnesota
    Full Name:
    John Stecher
    #24 jjstecher, Mar 16, 2006
    Last edited by a moderator: Sep 7, 2017
    Man I didnt know you were such a ba*tard to Ernie! My favorite trick is to fill the non-sealed bearings with sand and then make people think that they really are suppose to grind. ;)

    I got the shaft from Plugzit this morning when UPS delivered through the crappy snow storm we are having up here. I have to get the nut off and then pull everything apart here tonight. BUT just to keep everyone happy here are some pictures of the mythical square splined clutch shaft (yet to be confirmed) and the even more mythical massively multi-splined clutch shaft (aka 145427).
    Image Unavailable, Please Login
    Image Unavailable, Please Login
    Image Unavailable, Please Login
     
  25. cavlino

    cavlino Formula 3

    Mar 6, 2002
    1,740
    Ottawa, Canada
    Full Name:
    Carm Scaffidi
    John, I really feel for you! I hope it all works out.
     

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