Thx Verell -- We removed A/C + compressor and... | FerrariChat

Thx Verell -- We removed A/C + compressor and...

Discussion in 'Technical Q&A' started by enjoythemusic, Apr 2, 2006.

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  1. enjoythemusic

    enjoythemusic F1 World Champ

    Apr 20, 2002
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    #1 enjoythemusic, Apr 2, 2006
    Last edited by a moderator: Sep 7, 2017
    Many thanks to Verell for his excellent work/help with the 308. Have determined the added weight of the A/C system was to be removed. We also removed the front AC piece so we FAB'ed up a nice, two-layer stand off wire mesh to catch track/road debris from hitting my uprated Nick Forza radiator. My concern was i DID NOT want it to look Ricer-Bling and we basically used the front radiator's mounting bolts to hold the mesh. So from a casual look the front looks stock UNLESS you really look inside as the mesh is between the fans and the radiator.

    Verell is truly an asset to the Ferrari community, had a great garage/lift, and is simply a joy to be around. Thanks again Verell!

    The pics show the radiator mesh and in the rear where the AC compressor was. Now changing cam belts will be easier :)


    NEXT PROJECT: plumb in the Halon as the electricals and mounting the bottle are done.
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  2. mk e

    mk e F1 World Champ

    Oct 31, 2003
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    Help me get this thing finished! https://gofund.me/39def36c
    It looks very nice but....

    It appears that the wire mesh is about 1 to 1.5 inches off the front of the radiator? Then the fans are .25-.50 inches back from there? Putting the fans 1.5-2 inches away from the radiator? If that is the case, you will probably not put enough air through the radiator sitting in traffic in the summer. Generally the fans want to be as close as possible to the radiator to work properly.
     
  3. 308GTS

    308GTS Formula 3

    Dec 27, 2001
    2,223
    TN
    He should be fine. I have a near stock 85 QV and I have had the condenser out of it for sometime. I am going to install a rotary style compressor on the future. Anyway, I have been in 95 deg. temps with a distance similar and have had no issues. My car runs just slight over halfway sitting in traffic in 95+ temps.
     
  4. Pizzaman Chris

    Pizzaman Chris F1 Rookie

    Mar 13, 2005
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    Sorry i missed the party. I'll hook up with you guys some day.:)
     
  5. enjoythemusic

    enjoythemusic F1 World Champ

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    Thanks for the concern and if that does happen i can now easily upgrade the fans. The mesh is away from the radiator to act as protection. Before the AC unit 'protected' the radiator, but with that gone the radiator is directly there. Thanks again.
     
  6. walawdog

    walawdog Formula Junior

    Nov 9, 2004
    829
    Bluefield, WV
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    Anthony
    My a/c doesn't work and I don't want the weight either. How much of a pain in the ass is it to remove the compressor etc?
     
  7. smg2

    smg2 F1 World Champ
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    Apr 1, 2004
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    steve,
    first let me say great job. now i'll share my 2 cents, the mesh you have is going to really reduce the rate of air volume to the radiator, i would suggest a mesh attached right behind the decorative grill infront of the fans, maybe some stainless woven wire. i know the last thing you want to hear is how your new upgrade is all wrong, not trying to pee in the pool but i thought i'd share some of my hard knocks learning with you. i went through many different ways to 'shield' the rad from debris, air flows like a liquid and the smaller the open grid the less air that can travel through. if you can sheild the opening to the rad with a more open mesh then you'll be able to protect it from debris and still provide the needed air volume for cooling.

    abey shearer is the only west coast manufacturer of woven wire, they are in OC. McMasater Carr carries it if you're not local to them. i have abey's catalog in the shop if you want any ideas on whats available. i made a custom grill for the BMW due to the front dam sitting so low and the wide open mouth catching all kinds of debris, looks great and works perfect. think Aston Marton grills, thats woven wire.
     
  8. smg2

    smg2 F1 World Champ
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    an easy way to test the restriction, grab your wifes hairdryer (don't tell her though) and hold it 6" from the material you'd use for screen and feel the difference between the screen and no screen.
     
  9. Owens84QV

    Owens84QV F1 Rookie

    Oct 2, 2001
    4,486
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    Greg
    Steve,

    Where did you get your tow hook and how did you mount it?

    - Greg
     
  10. wildegroot

    wildegroot Formula 3
    Professional Ferrari Technician

    Nov 19, 2003
    1,522
    Frenchtown NJ
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    Steve,

    Any debris small enough to make it through the 1/4"? mesh wont really hurt the radiator. That fly screen you have as a second layer is too restrictive in my opinion. If you get a few bent rediator fins you can just comb them out at the end of the season with a radiator comb (Snap-on sells them).

    Wil
     
  11. wildegroot

    wildegroot Formula 3
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    Nov 19, 2003
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    Wil de Groot
    Removing the compressor is a pain in the butt. It CAN be done by any competent back yard mechanic BUT first you must have a cetified AC tech evacuate the refrigerant gas or at least verify that the system has been purged.
    I you get hit in the face with a blast of Freon you could be blinded.

    Once you are certain about the refrigerant the biggest problem is unscrewwing the studs that hold the compressor to the cam belt cover. The compressor won't slide off the studs because the fuel tank is in the way. Ferrari should have used bolts to hold the compressor but someone had a better idea.

    Wil
     
  12. enjoythemusic

    enjoythemusic F1 World Champ

    Apr 20, 2002
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    Many thanks and truly do appreciate ALL wisdom/experience from others. Because i am Mr. Near Zero experience, part of the reason i am posting all these things with pics is so that guys like you can easily see what i am doing and, hopefully, be kind enough to help me out with advice. Will try the hair dryer idea. As for where to get the mesh, Pegasus Auto Racing also has the stuff you mentioned. For now i may leave it alone as it is cool here in New Hampshire, and of course if i find coolant temps going too high then...


    Custom fabricated by http://www.ktrmotorsports.com/contact.html and attaches to a bolt that is on the frame.



    Many thanks Wil and will leave it there for now, but odds are it seems when warm days are here i'll be taking it off. Guess i went overboard on trying to protect things.

    Ya know, come to think of it the AC radiator section had ZERO wire mesh and it did fine, so guess it is time to rip out the fine mesh. Sweet, i have another small project to do today :)



    MANY MANY THANKS TO EVERYONE!!! Really do want your advice, help, experience.
     
  13. enjoythemusic

    enjoythemusic F1 World Champ

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    Will is 100% spot on correct. Fortunately i had zero Freon in the system as it was previously removed by a pro. Verell will probably chime in here as he took off ??? that allowed the compressor to then come off the bolt/stud. Verell said that alone would take about 3 hours, but it only took 2 as i recall.
     
  14. Verell

    Verell F1 Veteran
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    May 5, 2001
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    You don't have to pull the studs to remove the Sanden style compressor. Just remove the 2 pivot bolts from the front bracket, & pull the tensioner adj. bolt out of the rear bracket. The compressor it then free to come out. Then you just take the brackets off of their mounting studs.

    I remember it as being closer to 3 hours to pull it tho, which is what I'd originally estimated. We started about 9:00AM, took about an hour for lunch, & Steve drove away at about 8:00 PM.

    The screen was a last minuite addition while in the middle of the project & there wasn't much time to think about it's 'design'. I'd rathar had time to make a frame that would stand it off about 1/2" from the radiator & bring the fans in very close to the screen. Even better would be to add a couple of cylindrical shrouds to the fans. Those open blades loose a lot of air off of their tips.

    As for the screen wire, I proposed only using the 1/4" hardware cloth, but others present felt pretty strongly that was too big. You can't tell from the picture, but that's a fairly coarse mesh screen with thin Al wire. The A/C condensor we pulled off looked more restrictive than the screen wire so I didn't push back.

    How the fans are going to behave with that large a stand-off was hard to tell. They're in their original position, & the tip of each shaft is about 1/8" clear of the screen. Once they are blowing, the screen will probably move about 1/2" towards the radiator giving more clearance.
     
  15. enjoythemusic

    enjoythemusic F1 World Champ

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    Verell brings up a great point. In stock form the fans hit the Air Cond condenser which is in front of the coolant radiator. Now with the condenser out of the way, the fans hit straight at the coolant radiator. As for the drive home, kept a close eye on temps and they were slightly cooler than before we removed the bits. In any event, it is easy to pull off the finer mesh if needed, but for now i have zero problems and if it aint broke...

    Again, many thanks to Verell.
     
  16. JTranfield

    JTranfield Formula Junior

    Dec 29, 2003
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    How much weight did you loose by removing the AC system? I like the idea of removing the compressor and capping of the lines as well. My assumption is other than time it should cost less than a $100 to recharge once you refit the compressor, is this correct?
     
  17. enjoythemusic

    enjoythemusic F1 World Champ

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    The compressor is about 20 lbs or so is my guess. Left the unit at Verell's so he would need to weight it. BTW: It also removes a belt from needing to be spun by the engine.

    As for cost to recharge, about $100 or so deoending on how much R12 is going for.
     
  18. JTranfield

    JTranfield Formula Junior

    Dec 29, 2003
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    J Tranfield
    Thanks for the reply thats about the cost I figured aswell. At this price its no big deal at all. I guess to make the engine look very nice while the compressor is off you can also replace the crank pulley with a single belt one.

    Recently I replaced my waterpump and also while I was in there did the cam belts (although only a year old) and very much appreciate the help and posts on this site. Doing it myself made me realize it really isn't very hard at all and no big deal to change belts every 2 years or so. I have owned plenty of cars over the years and actually think the 308 is one of the easier to work on compaired to Jags, Porsches etc and am surprized many people think and are paying such astronomical repair and maintenenace costs. Makes me wonder if the whole maintenance thing isn't overblown and devalueing the cars a little.
    My 71 911 has actually cost me more to maintain than my 308 over the last 2 years both covering similar miles but the 911 has doubled in value!
     
  19. enjoythemusic

    enjoythemusic F1 World Champ

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    Here is an update...

    Spent all day at the track today and had both layers of wire mesh in place in front of Fchat sponsor Nick Forza's lightweight aluminum radiator. Ambient was 50F and coolant temps never got above 75C (167F). i'd prefer to see about 90C (194F), though oil temp was at 90C solid.

    A HUGE thanks to Verell for his help as this track rat 308 is now nowhere near overheating so far. Verell is DA MAN!!!!
     
  20. wildegroot

    wildegroot Formula 3
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    Nov 19, 2003
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    Wil de Groot
    Steve,

    Aren't you running a thermostat?

    Eventually the fly screen will clog with dirt. If you're going to keep it at least make sure it stays clean.

    Wil
     
  21. wildegroot

    wildegroot Formula 3
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    Nov 19, 2003
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    By the way, and I know this is off topic, are you going to be at Lime Rock July 21-22?

    Wil
     
  22. enjoythemusic

    enjoythemusic F1 World Champ

    Apr 20, 2002
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    Yes thermostat and i believe it works. Just have a feeling i have A LOT of cooling power plus ambient was a low 45F to 50F. Still, when i do a FULL FLUSH and changeover to Evans coolant i may just change the thermo for good measure as i never changed it and am the type of guy who just changes parts to new ones when the opportunity arises and deem are a good preventative thing.

    Thank you and did indeed check the screen during various times yesterday and it is surprising clean considering all the clag that was all over the track towards the mid to end of day yesterday. In fact my driver side rear tire picked up a HUGE piece of clag about the size of a 1/2 dollar coin and 3/8-inch thick. felt it during hard cornering and and went into the pits to check things not having a clue what may be causing the vibration. Sure enough, upon close inspection of the tire i saw this HUGE glob of clag had melded to my tire, so cleaned it off and went back on track.

    Lime Rock in July... yes sir! Already got hotel booked and awaiting Bob Coates to post registration/costs. Might be online now, will check Empire State region site today.

    NOTE: Will also be at Watkins Glen May 1 and 2 (for SCDA event), plus 3 and 4 (for FCA event).

    Will be at NHIS (Loudon, NH) this weekend.
     
  23. wildegroot

    wildegroot Formula 3
    Professional Ferrari Technician

    Nov 19, 2003
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    Wil de Groot
    Steve,

    You need a new thermostat! It doesn't matter how good the airflow to your radiator is - the thermostat should still regulate the water temp.

    I'll be At Lime Rock in July for the Ferrari Maserati historic event with a couple of cars. I'll look out for you. It's too bad I won't be able to bring my own 308. I could have showed you the wheels you helped me with.

    Wil
     
  24. Verell

    Verell F1 Veteran
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    May 5, 2001
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    I tend to agree, sounds like you may need a new thermostat.
     
  25. jwise

    jwise Formula Junior

    Apr 2, 2003
    781
    Portland Maine
    Agreed here also. Mine does the same thing and I just ordered a new thermostat, o-ring, and gasket from Superformance. Thermostat was about $20, so I will see what quality shows up.
     

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