Daytona Valve Problems | FerrariChat

Daytona Valve Problems

Discussion in 'Technical Q&A' started by Telerding, Oct 11, 2006.

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  1. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    Long story short, clattering from left exhaust cam area on my 72 Daytona led to removal of cam cover and discovery that exhaust valve is not closing completely; valve clearance is perhaps 5 times normal.

    Borescope shows what appears to be damage on the top of the piston in the area of the exhaust valve cutout. Can't tell what it is, but it LOOKS like (may not actually BE...) something light gray that has been mushed onto the piston. Color of piston itself is a brighter shade under the carbon.

    I can see vertical valleys in this mushed material that could be caused by the valve. I tried to image the edge of the valve with my 45 degree mirror attachment, but no real luck with that.

    Some questions:

    1. What is the best procedure and tool(s) to remove the cam covers? I got the exhaust cam cover off, with much work. The intake cam cover and the timing case cover appear to really be down hard. Whats the correct procedure--I don't want to damage any of the gasket surfaces or crack any castings!

    2. At the front edge of the timing case cover, there is a square plate fastened to the timing case with two studs and the cover with two bolts. One of the bolts will not come out because of interference with the cover of the steering gear box. Can the cover of the steering gear housing be removed without screwing up the steering adjustment?

    3. There are various plates at the ends of the valve covers and timing case cover that appear to be sealed into the covers with some sealant. What is the best procedure/tool to remove these without damaging the cover or the plate?

    4. If a piston is bad, is there any way to remove the sump and replace the piston/rod without removing the motor, or is motor removal mandatory?

    5. If motor removal is necessary, what are the best lifting points on the motor to attach chains/straps from the engine hoist? I assume radiator and engine accessories would need to be removed prior to motor removal. Anything else, such as the distributors?

    Sorry for the freshman type questions!

    Tom
     
  2. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
    5,379
    NWA
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    Paul
    I do not want to be rude, or come off smart, but if you really need to ask if you can simply replace one piston by itself without taking the motor apart, should you really be working on this calibre of car?

    At the very least you have a damaged valve/cylinder head. If it were an old beater Ford I would take the one head off and fix it, make it run. But this is different. If the Ford blows up, you buy another junk motor for $200 and your back on the road. I assume you would like this original motor to stay with the car? I assume you would like to protect the cars value as some type of investment? Both heads should be removed and given complete valve service. If there is any question of piston or lower end wear or damage, the block should be stripped and repaired or serviced as necessary.
     
  3. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    What I asked was, could one drop the sump with the engine in the car, and access the con rods, or did the engine need to be removed. Simple question, not implying my approach to fixing the car.

    I own the car, its my right to understand what is wrong and how it could/should be fixed.

    I have had more than one knowledgeable person indicate that they might easily replace only the parts broken and not necessarily take the engine to a high priced shop for a $30,000 complete engine rebuild. Admittedly the farther I have to get into the engine to replace a part, the more cost effective it might be to do the whole thing.

    And while I may be a neophyte on these cars at least I know it, and am trying to get smarter.

    Hopefully someone else might have a more constructive response to my questions!
     
  4. plugzit

    plugzit F1 Veteran
    Silver Subscribed

    Dec 1, 2004
    7,793
    Redondo Beach, CA
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    Bruce Bogart
    I haven't found it to be rocket science to work on this "calibre" of car, nor any necessity to replace parts that aren't broken or worn for a repair to be proper, just a lot more parts costing a lot more money. Go for it Tom-wish I could speak Daytona.
     
  5. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    Thanks Bruce for the support.

    I was of the opinion that if I had one broken valve spring, I should replace them all, until the opinions I got from long term Ferrari owners and people on the Daytona Registry convinced me otherwise.

    I don't intend to do the whole job myself. I'll use someone who has done it before, particularly for the critical reassembly and setup aspects.

    I'd at least like to get the darn head off so I can see what's what with the piston.

    Tom
     
  6. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    Brian Crall
    I have replaced pistons with the motor in the car. I have even replaced front pistons but that took some creativity. You do not mention which cylinder is in trouble. Those motors have a habit of transfering debris from cylinder to cylinder with common carbs so you may find some damage on the other bank.

    I do not know how many miles or any other history of the motor but you may find it challenging these days to find one or two matching pistons for that motor if they are original. I may know of one new one laying around. Part of the reason they are hard to find OE pistons is we used them all up building high compression 308 motors years ago.

    The motors are really tough and the chances of rod or crank/bearing damage are slim.


    Good luck.
     
  7. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    Brian:

    Thanks for the specific information.

    Problem is with cylinder #11. I'll check the other cylinders just in case. Interesting thing is there appears to be no loose debris in the cylinder; just this "mushed" area on top of the piston.

    Motor has about 34,000 miles on it. There is no history on the car.

    Al Burtoni (Milano Motors, Gilroy, CA) dealt with the car in the early to mid-90s, but he has refused to help research what he might have done to the car during his association with it.

    My biggest problem right now is getting the intake cam and timing covers off. Any hints or suggestions?

    Tom
     
  8. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    If I recall you have 2 choices on getting that bolt out. Remove bolts from the steering box cover and rotate it so the bolt will come out or remove the lower motor mount nut and lift the motor on that side a bit.

    Its been a year or so since I have removed one so it is a little foggy but it is not a big deal.

    Getting 11 out will not be a lot of fun. You might consider just pulling the motor, it is not hard on a Daytona and will give you a chance to tidy up the engine bay.
     
  9. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    I know Al.

    I am not surprised.
     
  10. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    #10 Telerding, Oct 29, 2006
    Last edited by a moderator: Sep 7, 2017
    Well, after more than a little work, the head is off and herewith my problem in the attached pictures. Broken valve, big gash in the piston. Not sure yet, but I expect valve seat may be gone as well. Hard to tell under all the carbon.

    As you can see, the head of the valve has been stuffed back into the exhaust port. There appears to be no damage to the cylinder walls or even the cylinder dome in the head. Lucky, I guess in at least that respect! From the condition of the carbon on the piston and on the intake valve, relative to the those in other cylinders, I suspect this cylinder has been running improperly, or at least differently than the other cylinders.

    The other head comes off tomorrow, then the rest of the block. I intend to have the piston replaced, heads redone, etc.

    After I take it all apart, as a learning exercise, I intend to have a good shop do the refurbishment, reassembly, and setup.

    A related question, does anyone have any experience with Caribou Engineering in Costa Mesa?? They have an engine dyno which would be invaluable for setup and run-in after reassembly (by them).

    Tom
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  11. robertgarven

    robertgarven F1 Veteran
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    Feb 24, 2002
    5,322
    Ventura, California
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    Robert Garven
    Tom,

    Are you the guy that came with Rick Cole to the best of France and Italy show last year? If not Ric is in your area and should be a wealth of information as he has a Daytona also. If you do not know him PM me and i will give you his #.

    Rob Garven
     
  12. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    Dave Helms
    Buy a lottery ticket, quick! You could be the luckiest person on earth right now.

    Dave
     
  13. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    Rob:

    Yes, we were at the Woodley park thing last year in my car.

    Richard is a good friend, and has helped me at critical junctures on this car, and when two people are required for a task. He has been a big help!

    Dave: I didn't feel lucky until I saw how little damage had been done in comparison to what could have happened.

    Apparently these OEM sodium filled valves have a history of breaking, according to Bill Badursky. He recommends replacing all of them (exhaust). I hate to think of $300 or so times 12, but...

    Tom
     
  14. BigTex

    BigTex Seven Time F1 World Champ
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    Dec 6, 2002
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    Bubba
    Dave speaks the truth..

    Definately get rid of the old sodium valves, new sodium valves are made differently and may not even be required...

    Rifledriver can that piston damage be repaired???
    Looks like one new one is all he needs??

    A LOTTO ticket is always a good idea if you own an Fcar.....LOL!

    Mine are all parked, waiting on a WIN! ;)
     
  15. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    300x12???

    SI and Ferrara just to name two can make you a whole hand full of valves for that thing for $300
     
  16. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    IF you can find one new matching Daytona piston. Back in the early eighties when all those 308 oil burning motors were being rebuilt we were putting Daytona pistons in them to get a little more compression and as I understand it we pretty much wiped out the stocks of OE Daytona pistons.
     
  17. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    Dave Helms
    I have (2) 330 heads and (5) 308 heads sitting on the shelf that require many hrs of welding and re-profiling to put back serviceable, not to mention the damage to the rest of the components.

    No Need for sodium valves any longer. Metallurgy has come a long way since the 70's.

    I have pulled apart numerous engines running pistons that looked far worse than yours with good compression numbers showing. You would be surprised how many folks drop odds and ends down the carbs and rev them until the object blows out the exhaust.

    Call Tom S., he is bound to have a piston or 2 laying around. Pull one more virgin piston to get an accurate balance weight.

    Dave
     
  18. Diablo456

    Diablo456 Karting

    Jul 27, 2006
    145
    Piston damage looks pretty minor, actually, with only a bit of gouging on the face. Provided there's no interference with the valve, you could probably get away with just reusing the piston as is. Worst case, you could polish any lips that were raised on the piston surface to prevent valve interference. This would slightly change the piston weight, I wouldn't think enough to be an issue.
     
  19. alberto

    alberto Formula 3

    Aug 25, 2001
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    Alberto
    Wouldn't the edges cause hot spots that could cause pinging if you reuse the piston as is? How about knocking off the edges to minimize this?

    That said, keeping it might be a good plan B if you can't find a matching piston.

    Alberto
     
  20. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    A whole set of pistons these days from CP is just not expensive enough to justify patching a motor in a good car.
     
  21. JCR

    JCR F1 World Champ
    Silver Subscribed

    Mar 14, 2005
    11,041
    H-Town, Tejas
    That's these guys. http://www.ferrea.com/

    No need to buy overpriced under performing parts that come in a yellow box with a dancing donkey on them.
     
  22. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    Dave Helms
    No argument there!

    The carbon showing in the head and on the piston crown is far too "damp" not to replace. Looks like the intake guides / seals might have a bit of an issue as well. The piston edges on the other cylinders looks like they have a good seal, you might get away with a simple freshen up (rings not pistons).

    Your luck streak has paid in full, I personally wouldnt push it further. The repairs needed appear quite simple and straight forward. Any day when one can have a catostophic failure of that kind and come out like you did is a good day.

    The value of driving the car with piece of mind far out weighs the alternative. Pull the engine and do it properly.

    Dave
     
  23. Telerding

    Telerding Formula Junior

    Sep 30, 2004
    362
    Santa Maria/CA
    Full Name:
    Tom Elerding
    Thanks for all the good advice, gentlemen!

    Motor is about ready to come out, just need additional hands to help with removal of radiator and A/C compressor--and a day with an engine hoist.

    I will replace whatever is necessary; sounds like I should replace all the exhaust valves with new (not necessarily OEM), the piston (after balancing weight), complete head renewal (guides, seats, etc).

    I'm on the fence about rings, but will let my engine man, whoever he turns out to be, advise me on that. Compression at PPI 18 months ago was good, and quite even across cylinders.

    Doing it right is the way to go for sure!

    Has anyone shipped an engine across country? If so, what was the cost and issues of packing?
     
  24. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    Dave Helms
    Shipping is usually in the 300-350 range, crated and on a pallet. BAX Global is the best I have ever found.
    Think about down the road a bit. Cost now vs value to the car in the years to come. Heads are off, pan will be off..... Its the bearings and piston to liner clearance that we all hold our breath on!
    At 34K miles the cam chain and water pump are a no brainer.

    Dave
     
  25. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    I always spell that name wrong. Good company though. They have made valves for me for everything up to and including F50.


    Those guys at SI are beginning to grow on me too.
     

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