Won't start - bummer | FerrariChat

Won't start - bummer

Discussion in '308/328' started by Irishman, Jan 28, 2007.

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  1. Irishman

    Irishman F1 Rookie

    Oct 13, 2005
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    Kevin
    '78 308 won't start. Background... replaced belts, tensioner bearings, most coolant hoses, adjusted valves, replaced points, replaced condensors, replaced carbon brush & springs, new (homemade) plug wires, new plugs, existing extenders. Novice at work here, btw.

    I let the fuel pump run a minute or two. It will stumble and *almost* run. But, with the airbox cover off a flame shot out one of the carbs so I figured I really blew it with the timing and gave up for today.

    I believe based on where I tried to put the rotor I can find TDC 1-4 again, unless there is another trick.

    I plan to pull everything (plugs, wires, distributor caps, and distributors). I'm thinking I need to check the plug gaps, extender condition and resistance (are these figures anywhere), plug wires, and points gap again.

    Or, maybe I botched the static timing?

    Time for an Oly,
    Seamus
     
  2. Irishman

    Irishman F1 Rookie

    Oct 13, 2005
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    Okay. A little searching and I think I botched not only the static timing but the dwell, also. I have the original dual points setup with R1/R2. How do you get the dwell close without a distributor machine?

    Seamus
     
  3. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    First, ditch the extra set of points, keep them for spares. Second, to answer your question, you can set dwell with the distributor placed over a degree wheel. You can find one online, copy it, print it, paste it to cardboard and use that if you dont have a "real" one. Use a test light or continuity tester to indicate points open/closed, and watch the light as you rotate the dist. over the degree wheel, noting the position of the rotor. Dwell = degrees points are closed, or dwelling, and would be = light on. Light on = 34 +/- 3 degrees, light off =56 +/- 3 degrees/balance of 90. Watch it all the way round, on a 30 year old car you will be lucky to find a perfectly symetrical cam. Find a mid point your happy with.

    Make sure your advance weights are lubed and free, and after install, run it up to 5000 rpm plus, slowly, and simulataneously watch your timing light to see timing advance cleanly. If it has big jumps you should probably dis-assemble and clean them. Set your timing at the full advance position on the flywheel, 34 degrees, should get there just at 5000 rpm. Try to get both banks timed as closely to the same point as possible. You can check idle timing to see if the weights are hanging, but set timing at the high end, its far more critical.
     
  4. ProCoach

    ProCoach F1 Veteran
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    Sep 15, 2004
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    Get rid of the R2!
     
  5. Birdman

    Birdman F1 Veteran

    Jun 20, 2003
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    I agree with Peter and Paul (and Mary?)

    LOSE the R2 points. They are only there to retard the timing at idle so the car would run hotter and reduce emissions at idle. They actually make the car run worse. Ditch 'em. Remove the switch that selects between them, and simplify the whole ignition. You can throw them in a box with the rest of the "retarded" stuff you remove.

    Birdman
     
  6. Irishman

    Irishman F1 Rookie

    Oct 13, 2005
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    Thanks, all. I will lose the R2. And I have my degree wheel ready for the next go round.

    Regarding static timing here is what I found:

    1. Set flywheel on PM1-4 TDC.
    2. On rear bank line rotor up with the notch (mark) on the distributor case and install. The notch is the one that corresponds to the male end attached to the distributor cap.
    3. Rotate flywheel to PM5-8.
    4. Line up rotor with the notch on distributor case and install.
    5. Set the flywheel position to the timing position where you want the car to idle for PM1-4 which is AF7.
    6. Retard the 1-4 distributor as far as you can by turning it counter clockwise.
    7. Connect a DVM to read ohms across the coil wire and the #1 spark plug wire. It should read infinite resistance.
    8. Slowly turn the distributor in the clockwise (advance) direction until the DVM meter just shows some resistance. Stop and tighten the distributor nut.
    9. Repeat for 5-8.

    My confusion here is continuity. I had thought there was no direct physical contact of the rotor with the post in the distributor cap -- ie a "gap" jumped by the current.

    Are these instructions correct?

    Thanks!
    Seamus
     
  7. ProCoach

    ProCoach F1 Veteran
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    Seamus,

    The problem with your test setup is you want to test continuity on the primary side of the ignition ("low-tension", 12V, points-to-coil side) instead of the secondary side of the ignitions ("high-tension", 10KV, coil wire-to-cap-and-spark plug wires).

    Take loose the primary wire from points at the coil and measure continuity of that wire to ground during the test (continuity indicates points are closed and open means points are open, d'oh!) or leave everything connected and attach a 12V test light to the primary wire at the coil for each bank, take loose the coil wires to the cap (so the car doesn't fire off when you turn the engine over) and when the light is on, the points are open. When the light goes out, the points are closed.

    The "air gap" that you are testing will always show "open."

    Call me or come by if you need more explanation.
     
  8. Artvonne

    Artvonne F1 Veteran

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    Maybe I'm nuts doing it this way. I put the flywheel where I want static ignition, I put the distributor in place with the rotor aimed accordingly, put a spark plug on the #1 wire and ground the base of the plug to the motor, turn on the switch, and with the distributor able to rotate, turn it back and forth and witness a spark at the plug. As you rotate the unit against the rotors rotation, stop at the point it sparks and lock it down. I have never had trouble getting a motor running this way.
     
  9. ProCoach

    ProCoach F1 Veteran
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    Yep, that's the easiest way...
     
  10. Ken

    Ken F1 World Champ

    Oct 19, 2001
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    That's how I do it too, but I use a light bulb instead of a spark plug; they freak me out! An LED works best but I have no problem with a 12v incandescent. My distributor has a 4 degree "find adjustment" so I can clamp the distributor down when it's "close enough" and fine tune it.

    Ken
     
  11. Artvonne

    Artvonne F1 Veteran

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    I think getting zapped a lot when I was a kid is why I have frizzy hair, lol. And I cant tell ya why, but the spark from a magneto on a small engine seems to hurt a lot more. But I have been VERY careful not to get bit by anything with electronic ignition. That crap can kill you.

    I was helping a guy on his 72 Buick, was pulling off wires on the right bank. #7,#5,#3... I had all three in my right hand reaching for #1 when the SOB started the fricken motor. He thought it was real funny watching me stand there bouncing around. My arm hurt like hell for months, I banged my head on the hood. He didnt think it was so funny when I ripped all the wires off the motor and threw a hammer at his windshield and left. Almost 30 years ago and I can still just about count all the bites. If you know the firing order on a GM V8, you know 7 fires directly after 5, then a pause until 3 fires. Well, its to short of a pause at 500 rpm to let go.
     
  12. Irishman

    Irishman F1 Rookie

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    When the points open it breaks the ground for the coil resulting in the high-voltage spike, right? So, wouldn't the light be off when the points are open and on when the points are closed?

    Though, the spark plug test sounds easy if any of this is necessary. I mean, if I get the flywheel set at the correct advance mark and I get the distributor rotor set at the right mark, it will probably fire, yes? Then, afterwards use the timing light to get it exact.

    Seamus
     
  13. Irishman

    Irishman F1 Rookie

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    Well, damn, it started!

    - Got my degree wheel of the net and printed it.
    - Dropped the R2.
    - Got the dwell "close" using the degree wheel and a test light.
    - Got the gap in spec (combination dwell & gap was a small ordeal -- things wanted to move as I tightened lock screws).
    - Checked plug gaps and wires.
    - Set flywheel at AF7 and rotor pointing at mark on distributor case.
    - Checked for spark by grounding #1 and cranking (that worked good).

    Fired right up pretty much. Somehow I knocked loose a vacuum line I knocked loose one other time so it's not idling right. Arghhh....

    But, I'm happy for tonight. Thanks for the help. I would hate to ditch the points but after the day I had today I can understand why so many do so.

    Seamus
     
  14. Artvonne

    Artvonne F1 Veteran

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    I realise that by todays standards points are old school and seem very troublesome to many people. But outside of perhaps a Pertronics pickup in a distributor, there is nothing that has EVER BEEN more absolutely bulletproof than a freshly adjusted and clean set of points. If the cam is in decent shape, and the points are decent, no pits etc., once set, they should last 10,000 miles without any real trouble. But more to the point (pun intended) is that for at least the next 2 or 3,000 miles, the primary ignition is virtually bulletproof reliable as far as the distributor is concerned. Something else will fail, but it wont be the points.
     
  15. Irishman

    Irishman F1 Rookie

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    Arghhh!

    I'm still having a devil of a time getting mine right. Rear bank seems fine.

    Front bank is being onery. My "low power" was because the front bank wasn't firing. I think I must have given the set screw one more little snug and the problem was the points wouldn't close reliably. Took another shot at it and got the front running but there are lots of exhaust pops -- even when I set the timing on the mark (idle). All I can think is that the dwell must be off. My engine analyzer doesn't seem to be picking up dwell which isn't helping. So, will try again <sigh>.

    Seamus
     
  16. Artvonne

    Artvonne F1 Veteran

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    I finally bought a distributor machine, makes it all much simpler. But you dont need one. Like I said, place the distributor over a degree wheel, out of the car, over on the workbench. I put the wheel over the bench vise and put the distributor in the center hole. Correct, light on with points closed. Get all your screws down tight and double check it on the bench before reinstalling. Check all your plug and coil wires for continuity. Also, look your plug extensions over very carefully. I wasnt even having running troubles anymore, but just happened to have the plugs out and noticed one extension was burned right through the side and the tip was melted. Still had continuity though. Make sure you dont have resistor spark plugs either. Make absolutely sure your timing it at the max advance mark, and your positive of the correct mark, with the engine revved to 5000, and make sure, by revving higher, that thats as high as it will advance. If idle timing is off, do something with the distributor (have it set up on a machine) to correct it.

    My car runs great now. Starts right up cold, idles perfect, and screams all the way up without a fault.
     
  17. Artvonne

    Artvonne F1 Veteran

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    GRRRRRR, I always think of something after I post.

    Simple distributor machine. Chuck the distributor into an electric drill and spin it up. With a bit of ingenuity and wiring you can check dwell on your meter and set your points perfectly. Then when you put it back in the car youll know its correct right from the start.
     
  18. 2NA

    2NA F1 World Champ
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    The big plus to a distributor machine is being able to see when the advance occurs. Advance should start a bit above idle and go up smoothly. I prefer to have advance "all in" by about 3000 rpm.
     
  19. 2NA

    2NA F1 World Champ
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    Me too. Just a thought, remember that the distributor rotates at half engine speed.
     
  20. Irishman

    Irishman F1 Rookie

    Oct 13, 2005
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    I'm about at wits end with this thing!

    Pulled it off again. Set it with the degree wheel. Still popping. Then I go to check the timing and can't find spark on #5. Ugh. This was how the morning started. Ground plug and had spark. Then go to time and no spark. Then on the bench I find points not closing reliably.

    I agree I should check the plug wires and extenders. What should the resistance be?

    Thanks!
    Seamus
     
  21. Artvonne

    Artvonne F1 Veteran

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    Plug wire resistance should be less than 1000 ohms on your longest plug wires IIRC.

    But first off, I think you need to start over fresh. Get out your VOM and check everything, voltage at the coils, grounds, coil internal resistance, your engine ground straps as well as battery earth. Check your caps, your plugs and plug gaps, condensors, and your wires and extenders. Are the extenders black or red? You need the black ones. The red ones have internal resistance for the electronic cars. BP6ES plugs seem to work well in points cars. Make absolutely sure the points screws are all good and tight after setting, then double check dwell. Also, are the points new? You may want to check the contact surfaces and make sure they are smooth. If not, use a points file and clean them up. The surfaces should have a very slight domed surface. Pitted points can throw your dwell off considerably.


    Its a hassle, but only when you have checked everthing can you be sure the car will run correctly and reliably. If you question a condensor, swap them from bank to bank and see if your trouble follows it. Make absolutely sure your looking at the correct flywheel marks. You do know the two banks have different marks on the wheel? You are looking at the correct marks?? You are rolling the engine 90 degrees forward before setting the front bank? You know, we all can stare at stuff and think were doing it right, and come to find out.......


    These are, I believe, the problems that wear guys out and convince them points are crap and they go electronic. But all higher voltage really does is mask problems. Nine times out of ten, the troubles keeping a points car from running decent, will exist with electronics and not even be noticed until you have a total ignition failure. At least the points cars warn you by running crappy. When I finally sorted it out, I found that all my major troubles were in the secondary ignition side. The points, once set correctly, just arent that big of a problem.
     
  22. Irishman

    Irishman F1 Rookie

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    Thanks, Paul, your suggestions are really helpful!

    I have BP7ES plugs because that's what I found in the car. I didn't intend to mess with the ignition during this service because I wanted it running asap but the condition of the plug wires and the condition of the points in the rear bank just screamed for attention. It was so bad I had to try.

    The rear bank is running great.

    The points and condensors are all new. Front bank was replaced by a local shop last fall. I ripped out the R2 during this recent exercise.

    I do know the flywheel needs to rotate 90 degrees and set at AF7 before installing the 5-8 distributor. I think I got that right. The car actually runs pretty good at 1500+ RPM. The popping seems to be around idle for the front bank.

    One thing that really bothers me is that at one point today one of the tiny lock washers for the front R1 ground connection took a leap and I couldn't find it. I *really* hope it didn't fall into the flywheel inspection hole!

    Seamus
     
  23. Irishman

    Irishman F1 Rookie

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    Now I thought of something I wish I had said in my last post.

    I do have the black extenders.

    But, I'm starting to think this distributor's shaft has done the major tropical tuna.

    I used the same procedure on both distributors. One is running great. One has all sorts of problems.

    I'm wondering if when I removed the R2 from the front bank it somehow removed the "brace" that mitigated some wear in the shaft, and now that slop is giving me fits?

    Seamus
     
  24. Irishman

    Irishman F1 Rookie

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    What did this poor lost soul of a car do to deserve me?

    I reversed the 7 & 8 wires at the cap -- AHHHH!

    I was just minutes into the start of trying to be systematic about checking everything when I found it. I can't believe I did that.

    Now it runs good, idles good, and back to full power. Still every now and then a *minor* pop but I think this may be normal carb behavior. Certainly no worse than when I started all this.

    Thanks again for listening. This is a great place to learn stuff.

    Seamus
     
  25. Artvonne

    Artvonne F1 Veteran

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    The distributor has ball bearings, so unless they are rough, it should not be an issue throwing the points off. The upper and lower shafts are bushed together. I cant see that wearing appreciably except with very high miles. But, you could check it. Push on the rotor shaft and see if the points move?

    It is very easy for the points to move when you tighten the adjustment screw. In fact its almost impossible they wont. Sometimes you have to give yourself some extra leeway just so you come out right when the screw is tightened. I have almost never gotten close to correct dwell with a feeler guage, I gave up years ago. I just eyeball them and see where the dwell is and adjust from there. But, there has to be a visable gap, and a matchboook cover thickness is a good rough gap. You get it there and just about any points car in the world will run. Almost any running trouble after that rough setting, probably has nothing to do with the points. For example, you could have high or low dwell, and with it timed correctly you probably couldnt tell by how the car runs until it gets wound up, if at all.

    What I'm saying is that once you determine the mechanical integrity of the distributor, and that its not loose and throwing your adjustment off, once you have it set it should remain so for a long time. If the car is still having running trouble, and the dwell is steady around 30 degrees, look somewhere else.

    I once was given a Chevy Luv pickup truck that a guy gave up on. He spent over $900 at some shop having them try, and after a new carb, and a bunch of other junk it didnt need, all it would do is pop and sputter. And it had me scratching my head for a while.

    The wire from the coil to the distributor had been stretched and was broken internally. Visually there was nothing wrong with it That is why I was saying you should look at everything. Its a 30 year old car. Who knows whats worn, broken or been messed up by some ham fisted moron. Dont overlook anything, no matter how obviously rediculous it may seem. You can also hot wire the coil directly, thereby eleviating any trouble upstream.

    And remember, if its running lean its going to pop and sputter a lot too. While everyone agrees the carbs are the last thing you monkey with, sometimes you have to get them close to correct before you can go back to the ignition.
     

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