308-solutions for passenger door popping open? | FerrariChat

308-solutions for passenger door popping open?

Discussion in 'Technical Q&A' started by greg328, Sep 23, 2007.

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  1. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
    Full Name:
    Greg
    This is a new problem for me, not sure why it started, but on my 1977 308 GTB the passenger door is now periodically popping partially open during driving.
    It mainly occurs during sharp body motions, but sometimes occurs during smooth riding.

    I took my car from Houston to Dallas this past weekend for ICF, and this problem was driving me crazy! I had to keep reaching over after lowering the glass, unlocking it, push the outer handle to open, then slam it shut again. I probably did this 20X each way! It happened more as my speeds increased, BTW...

    I should say that it doesn't completely open, just to the first click. It's never swung wide open.

    I also should say that I'm somewhat of an expert on early 308 door latch/lock mechanisms, as I've had both of mine fully apart several times, and back together successfully. I've adjusted the outer door pull cable just right, and the striker seems to be set correct also. Yet I'm completely stumped.

    Yes, the little screw that holds the outer handle is snug, so that's not it--the handle is not flopping during driving.

    Any expert advice would be very welcome, as a popping door at 95MPH is no fun!!

    Thanks,
    Greg
     
  2. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
    Full Name:
    Greg
    Nobody out there with any ideas??

    :)

    Greg
     
  3. RJay

    RJay Formula Junior

    Jun 26, 2004
    261
    Colorado
    Full Name:
    Bob
    Hi Greg,

    I just rebuilt the lock on my 78 308 GTS. The mechanism was filthy. I even posted a picture as part of my window recable job recently. I soaked it in kerosene and relubed it. It cleans up real nice. Anyway, it is all stamped sheet metal so you'll have to look for galling, etc. on the tiny pawls that lock. Check the little springs too. Also, the lock loop on the inside door panel has two large hex bolts. When these are loosened, they slide in an XY sorta way giving you adjustment. I suspect your gasket is making it hard for your door to fully engage, hence it backs off. Try playing with the position of that "stationary" lock loop. It helped me because my door was shut but the parting line made it look slightly ajar. I had to move it in a bit. BTW, be very careful on that mechanism. It comes completely out of the car but there are these little bitty plastic clips that hold the rods from the passenger door handle and the lock on top. The clips snap off the rod and rotate out of the way before the rod comes off. Make sure you study the action on these things and understand it clearly. Once broken, you are sorta ****ed. I hope this helps.

    Best Regards,

    Rjay
     
  4. Ferrari Rare Parts

    Ferrari Rare Parts Formula Junior
    BANNED

    Apr 18, 2006
    442
    Rome Italy
    Full Name:
    Orlando
    just adjust the bolts on the lock internal of the door ,it happened to me once ,and I've raised the lock mechanism and tightened it and it now works perfectly!
     
  5. spiderseeker

    spiderseeker Formula 3

    Jul 22, 2005
    1,718
    Colorado
    Full Name:
    Steve
    I cleaned and lubed my lock assembly and I also noticed the solenoid was sticking , so I disconnected it. I've had no problems since.(6 months or so now)
     
  6. Ken

    Ken F1 World Champ

    Oct 19, 2001
    16,078
    Arlington Heights IL
    Full Name:
    Kenneth
    If the advice already given doesn't help, all I can think of is your frame is flexing from a cracked weld or something. Granted, this would seem unlikely but not impossible.

    Ken
     
  7. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
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    Greg
    Thanks for all the replies everybody. I'm pretty perplexed with this. I've had the entire lock and latch out of the door, fully cleaned and put back. It wasn't gunky really to begin with. I don't think it's a "gunk" issue. I also am fairly certain it's not a body flex issue. My GTB is very solid, and I hardly notice any body flex. No solenoid, this is a 1977 GTB with manual locks. Maybe I need to adjust the striker. RJay and Ferrari Rare Parts probably hit it on the head. Makes sense to raise (or lower) the striker a bit; might make for a tighter latching.

    I've examined the striker alighnment, and it seems to be spot on, but I'll look at it again. Also, the rotating circular latch locks and stays locked as I turn it against the spring pressure. Only pulling the door handles will release it, so I believe the latch is not giving way. It must be striker positioning...

    I'll report back....

    Thanks again everybody,
    Greg
     
  8. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    Greg,

    It sounds like striker adjustment to me. I had this problem with my '78 GTS on the passenger side. The door was not popping open, but it would close, but if you put any pressure on it, like leaning against it, it would pop loose. I adjusted the door and the striker and it now latches just fine. I didn't disassemble the lock, just sprayed it up with some penetrating oil and it works fine.

    BTW, if all else fails, just weld the door shut and have your passenger climb in and out the window. ;-)

    Regards,
    Steve
     
  9. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
    Full Name:
    Greg
    Steve,
    LOL!!

    Funny thing is, the door closes just fine, and feels very normal in doing so. No added pressure/force needed. It just decides to pop open every so often.

    It would even pop open during smooth highway portions...????

    Again, it would only click partially open, it didn't swing all the way out. I guess these are 2-stage locks?

    I'll mess with the striker postitioning today..

    Thanks,
    Greg
     
  10. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    Greg,

    Even if the latch disengages completely while driving, the door will not swing out. The airflow over the car will hold it closed, as long as someone is not pushing out on it. But if it completely disengages, and you stop short, it could swing out. Most car door latches are, as you say, two stage. It will stay closed if partially engaged. From my experience with other cars, if the door latch mechanism is not fully latching, i.e., turning past the point where the tooth locks in place, it will appear closed but will pop open at some point. By adjusting the striker and the door to assure that the lock mechanism moves past the point of engagement, you assure that it fully engages.

    I'm not familiar with the 308 mechanism, but on other cars I've seen where the teeth in the latch are warn down and don't want to hold. Did you check all of the parts of the locking mechanism to assure that they were not worn down or tooth chipped off?

    Just a thought.

    Steve

    p.s. 'til you fix it, attach a bungie cord around the headrest on the passenger's seat and put the hook around the lock pin on top of the door. No more worries about doors flying open. ;-)
     
  11. RJay

    RJay Formula Junior

    Jun 26, 2004
    261
    Colorado
    Full Name:
    Bob
  12. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
    Full Name:
    Greg
    Thanks Steve and Bob..

    Yep, I've had the entire lock/latch out of the door and in my hands...several times. It was never gunky/cruddy, even when I bought it almost 3 years ago. In fact, I can now dis-assemble the entire door in about 15 minutes! (inner panels/latch/lock/rods, etc...!)

    As I understand it, my car sat in a collection for about the first 20 years of it's life in Florida, then came to Texas recently and began to be driven regularly. So, not much wear anywhere. The car just rolled 30,000 miles last weekend. (1977 model)

    There are no obvious worn parts--everything looks great. In spite of this, the popping open problem exists. I didn't have time to adjust the striker today--
    next few days are also very busy, but I intend to work on striker placement and report back here ASAP...

    Again, many thanks to all..

    Greg
     
  13. fletch62

    fletch62 Formula Junior

    Mar 8, 2004
    333
    Fairhope, AL
    Full Name:
    Larry Fletcher
    Find an old bodyman that works on mercedes, the door locks are M-B he will know how to fix it.

    Larry
     
  14. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
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    Greg
    Wow, I didn't know that! Would I be able to order a whole new latch assembly from a M-B parts counter?
    What model crosses over to the early 308 door latch?

    Inquiring minds want to know!

    Greg
    77 GTB
     
  15. fletch62

    fletch62 Formula Junior

    Mar 8, 2004
    333
    Fairhope, AL
    Full Name:
    Larry Fletcher
    I am not sure what M-B they are from, I worked on M-B's for years and I recognized them. They are probably 116 or 123 body parts. Go to a M-B salvage yard and look at 450 SEL and 240 or 300 D. Also try 107 (SL's) they were all built in the 70's or 80's.

    Larry
     
  16. jonesdds

    jonesdds Formula 3

    Aug 31, 2006
    2,163
    SB,CA & Park City UT
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    Jeff
    I agree, they look exactly like my '82 380SL(euro model so I think more like an '84 us model in many respects per my mechanic-no longer own). My SL had auto locks, though but I think fletch62 is correct, you'd just have to match them up. This got me thinking about replacing my passenger side striker as it seems to malfunction somewhat and is very worn internally.

    Jeff
     
  17. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
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    Greg
    Much appreciated Larry and Jeff, thanks!

    Greg
     
  18. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    Yet another good example of why F-Chat is so great! Hopefully, someone will add this to the Parts Interchange sticky in the 308/328/Mondial section.

    Also, for those who think that old Ferraris are so exotic, yet another example of Enzo using what was commercially available rather than reinventing the wheel. This is not at all surprising. But for those of us who are dedicated to preserving these great old cars, it's good to know that parts like this are available without having to be raked over the coals on pricing just because the box the part comes in says "Ferrari" on it.
     
  19. greg328

    greg328 F1 Rookie

    Nov 17, 2003
    4,209
    Austin, TX USA
    Full Name:
    Greg
    Right on, Steve!

    Greg
     
  20. Tojo

    Tojo Formula Junior

    Apr 12, 2002
    499
    Sydney
    Full Name:
    Tim
    I had my drivers door popping open on my 79 gtb a couple of years ago. The mechanism was fine, I can't remember the specfic problem off the top of my head, but I fixed it by putting a shim betwwen the dooer hinge and the frame to change the angle it was hitting the latch at.It works fine now. Just another option for you to look at if you haven't already
     
  21. M.James

    M.James F1 Rookie

    Jun 6, 2003
    2,721
    Worcester, MA
    Full Name:
    Michael.C.James
    Besides the lock, have you examined the rubber seals around the door? Were they replaced recently?
     
  22. Colorado308

    Colorado308 Rookie

    Sep 22, 2014
    23
    Colorado
    Full Name:
    Brian D
    I had this exact same problem on my drivers door on my 80 308. Door wouldn't close, seem to latch but then it would pop open to that first notch. What worked for me was adjusting the striker. I ended up taking out the bolts and replacing them with new ones that I could get enough torque on in order to hold the plate stationary. As others have pointed out the latch appears to have two positions. If you open the door and push on it it'll click once and then click again to the fully closed position. Mine was clicking halfway into the second position but the latch wasn't far enough out in order to get it to click to the full position. Very minor adjustment but made all the difference in the world. Best of luck.
     

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