DIY geometery adjustment - Help please! | FerrariChat

DIY geometery adjustment - Help please!

Discussion in 'Technical Q&A' started by Nickt, Nov 5, 2007.

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  1. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    Nick T
    Hi there,
    I want to set up the geometery on the front of my 1978 308 GT4. I had it checked on Saturday and it is way off.
    I also want to do it myself, has anyone done this without buying bespoke alignment tools etc... In the manual it just shows a measurment being taken from a right angle for the camber, but how about the alignment?

    Many thanks in advance

    Nick
     
  2. DGS

    DGS Seven Time F1 World Champ
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    How'd you do in Trig class?

    On my ricers, for camber, I have a metal L-angle with a matched pair of stand-off bolts. I rest the bolt heads against the rim edge (top and bottom) with a bubble level to assure it's vertical, then measure the angle with a gravity protractor.

    For toe-in, I use a string hung over the front tire (one tread point) to a plumb bob, and mark the spot (front and back of tire) with a crayon. After marking front and back on both tires, I move the car back and measure between the front points and between the rear points, as well as the distance from the front to rears. For a cross-check, you can also measure right front to left rear point, and vice versa. Then it's a trig problem.

    I've done better with these "rough figures" than the Toy dealership got with a Hunter machine (after mounting the mirrors wrong).

    Caster, steering angle inclination, etc, are a smidge tougher. Google for DIY alignment and you'll get an education.

    Follow up with an educated butt in the driver's seat.

    But if you already know it's wrong, then you should probably have a Ferrari specialist shop do a four wheel full alignment -- caster, SAI, the works. The difference in handling might amaze you. And some of the alignment adjustments require an assortment of shims that you might not have on hand.
     
  3. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    Thnaks!! :D

    I have tried the camber thing as you suggested; I love the alignment method... just going to check that now!
     
  4. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    Well what a difference!!
    Initially my front left was toeing out 10mm! According to the 4 wheel geometery done on Saturday this wheel was toeing out 29' of a degree, I have always wondered why my car was so keen to turn to the left and always struggled to get round right hand bends - although take your hands off the wheel it still goes in a straight line.
    Using the plumb line method I have both wheel set to exactly 3mm toe in, checked it twice. The steering feels really light now :eek:
     
  5. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    #5 Nickt, Jan 4, 2008
    Last edited by a moderator: Sep 7, 2017
    As previously mentioned I was concerned about my steering geometry, so I decided to buy some Dunlop laser tracking gauges, but they cost a fortune!
    So I made some :D
    I had some 5cm square ali door frame which i cut into 2 80 cm long lengths, the into each one fitted two 44 cm long pieces of steel strip, each with a 15cm 90 degree bend at the end (to hook over the top of the tyre)
    I bought a £6.00 wing mirror glass, and mounted that to a shaped piece of 1.5 mm flat ali. This was attached to a hinge and then to one of the 80 cm lengths. a bolt was then tapped through the other side to allow adjustment of the mirror (to compensate for the wheel camber.

    I ripped the laser out of a laser level and mounted that in the other 80 cm length. Again, this is adjustable using 3 screws.

    Then I used two pieces of 10mm studding equal lengths (51cm) and connected the two lengths together to calibrate the gauge at parallel.

    Using basic trig then i worked out that each 1.5mm toe in was 8mm bounced back light. So in all with a 3mm toe in when the light bounces back off the wing mirror we should have 16(.2)mm on the laser side of the gauge.

    When actually checking the alignment I held the gauges against the rims with clamps and ensure they were level with spirit levels) to prevent any lateral movement (I took them off for the pictures)

    Worked a treat! No more expensive tracking bills!
    Next job will be to make two more for the rear and check all 4 wheels
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  6. ernie

    ernie Two Time F1 World Champ
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    That is AWESOME!!! Brilliant work!
     
  7. KKRace

    KKRace Formula 3

    Aug 6, 2007
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    Here is the long answer: Especially cars that don't have solid rear axles and need rear wheel align also

    On the racecars I start with 4 jackstands and kite string. Put the jackstands about 4 ft in front of the car and the other four ft behind the car on both sides. Start on one side of the car and run the string from front to back . Tie the string to one jackstand to the other front to back with the string hight equal to the center of the wheel. With the steering wheel straight move the jackstands until the strings running down each side of the car are parallel with each other and the distance from both rear hubs to the string are the same and the distance to both front hubs to the strings are the same. If you have done this correct you should have a string running from front to back with both strings parallel to each other and the car perfectly centered. At that point you can measure the toe at all four wheels in relation to the car. Again make sure the steering wheel is straight. You can measure from the string to the edge of the sidewall on the front and back of the tire or to the rim or before you start jack the wheels up one at a time and rotate the tires while someone something against the tire to scribe a line to measure to. By doing this you will know which wheel to adjust and the front and back of the car will be in the same plane.

    Using a toe gauge is fine if the wheel is centered while driving and the car is very close to begin with. You can set the toe on the front and the rear and unless you put it on a 4whl machine or do the trick with the string the car could crab down the road.

    Camber is easy to check with a cheap camber gauge from Longacre Racing or from any racing supplier for under $50. Caster is a little tougher since you need to know how many degrees you have turned the wheels when you are taking the measurements. Most caster/camber guages will tell you to turn the wheel x degrees and measure the camber change. To do this it helps to have turntables to set the front wheels on. Before doing any of this make sure you set tire pressures first. Also for caster and camber the floor has to be level. Front to back does not matter much but the surface the wheels are sitting on has to be level left to right.

    I do this by marking with chaulk where the wheels are going to sit and then roll the car away and use 12" squares of 1/8 thick particle board. Old floor tiles also work. Put a straight edge from left to right side and check with a level and stack the shims as needed. Then do the same for the other end of the car and then roll the car up on the shims.

    This is the most accurate method I have found. All the fancy machines in the shops boast how precise they are but then you go to drive the car and you can after driving a couple hundred feet it's not right.

    Professional race teams use pretty much the same method only they have jigs made up that mount on the front and rear of the cars with a notch in each side to tie the string in so they don't have to take a bunch of measurements just to get the strings set up centered and parallel to the car. We also mark the spot on the floor and how much shim we need so when we go to do it again we know how many shims to use and where to put them. It's late and I'm probably not making much sense. If anyone really cares I'll try to scan in some pics of what I'm talking about.

    If you just measure toe without using strings you are just measuring total toe and will not know which wheel to adjust? If the car is already pulling to one side chances are one wheel will need more adjusting than the other. If you do decide to just measure toe without setting up the strings take a 6ft or longer straight edge and have someone hold it against the side wall of the tire and eyeball down the edge then do the same on the other side of the car. Do this after you set the toe with the steering wheel straight and make sure whatever you eyeballed is the same on each side. If space is tight put the straight edge the same on each side and while having someone hold it against the sidewalls measure from the rear most end to the body and make sure it is close on each side. Not sure if that makes sense? Going to bed now.
     
  8. TonyL

    TonyL F1 Rookie

    Sep 27, 2007
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    Ingenious ideas guys.

    For those that failed miserably at Trigonometry, i took mine to a laser alignment centre that specialises in Ferraris.

    Supertyres in Maldon Essex did my 246GT and the transformation was outstanding. Drives like a new car now.

    Go for the whole works, you then get to sit comfortably in there warm waiting room, sipping free coffee and biscuits. £180 and you drive home.

    I think Torgue Developments (TDI) in Essex do it as well.

    Sounds better to me.

    Cheers

    Tony
     
  9. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    I have tried this method, but for some reason could not get it to work, too many variables to compute for such a tiny brain I guess ;)
    In a past life I worked in tyre and exhaust centres and would regularly track cars using optical dunlop gauges. My issue about thos gauges is they are generic, i.e. they will "work" on all car widths, wheel sizes etc.. When calculating the increments for the scale, I notice that each 10 cm in track (width) of the car added significantly to the size of the 1.5 mm increments.
    Therefore if you go and get a mk1 mini (not BMW one) tracked it will be done with the same scale that will be used on a much wider car, like my GT4.
    My setup is tailored for my a car with a track of 1688mm and 18" rims with a radius of 312mm.
    I agree with the issue of having the track realtive to the back wheels, this 1st mock up is so so, I am making two more units to fit the rears which will aloow me to shine a laser back, and ensure that although the steering is centred, the 3mm toe in is correct with the rear.

    Hi Tony, it was TDI-PLC who I went to at the their Fchat open day. They used their computerised machine to tell me how far the track was off.
    Although the car is perfectly aligned from front to back, and the rear wheels nicely tracked the front was way off. Unfortunately they were only checking and not fixing for free :(
    This 1st attempt has made a big difference, the car drives nice a straight now and there is an equal drag on the steering when the wheel is turned in either direction. Before, it used to fight when going one way. I put that down to it being an ex-track car and being set up for going round and round in one direction all the time at Castle donnington
     
  10. KKRace

    KKRace Formula 3

    Aug 6, 2007
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    Here are some pics that will help make some sense out of my prevous ramblings. One shows what you are looking for to set up the strings and the other shows how to measure the toe once the strings are set up. Courtesy or Carrol Smith. Works the same if you have fenders.
     
  11. KKRace

    KKRace Formula 3

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    #11 KKRace, Jan 5, 2008
    Last edited by a moderator: Sep 7, 2017
  12. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    #12 Nickt, Jan 5, 2008
    Last edited by a moderator: Sep 7, 2017
    I have now finished making all for gauges, and they work really well! I have had to order 2 more lasers from ebay, but was able to test it as per pictures.
    My rough attempt yesterday was still spot on for the front but slightly off with the rear wheels. I also added some adjusters to each arm to ensure correct rim contact.
    The theory I believe being that if the line on the rear gauges are equal both sides (same distance from rim to laser dot), and the toe in at the front is 3mm with the wheel straight the alignment should be spot on.
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  13. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    Hi Kevin
    Thanks for the pictures, it would be interesting to see or compare using both methods. Will give this a go after i get my final two lasers and set the alignment up.

    Cheers
    Nick
     
  14. KKRace

    KKRace Formula 3

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    #14 KKRace, Jan 5, 2008
    Last edited by a moderator: Sep 7, 2017
    If you don't want to set up the strings and want to measure the toe some other way or just check to see if your car will track straight you can use this method. A 6ft piece of square aluminum tubing from Home Depot works great for this. Make sure steering wheel is centered! Roll car straight forward and back a couple feet after each adjustment before taking another measurement. Repeat for all 4 wheels. Let's say you check the toe on the rear of the car and it is 3mm like you wanted. Then use this method on the rear wheels. If the long end of the straight edge is close to the body on one side and you go over and try the other side and the end is 5 inches away from the body the car will crab going down the road.

    This is a real fast cheap easy method to see if the shop really did a decent job on the car. With two people you can do this in under 5 minutes without getting dirty.

    Again, Make sure steering wheel is centered and roll the car back a forth a bit before taking any measurements.
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  15. KKRace

    KKRace Formula 3

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    If you want it done right you gotta do it yourself! They look great, I have a pile of old HeNe lasers laying around. I'll have to make up a set for myself. Now all you need to do is go to Harbor Frieght and pick up a couple cheap dial indicators and make a bump steer gauge.

    Most people think alignment is something magic that can only be done on a $20K machine. Truth is most of the guys using the machines don't understand the basics and how simple it really is. It takes longer but I'll trust the strings more than I would most alignment machines in the shops. Can't tell you how many times I have brought a car in and drove off the lot and the car pulled and the steering wheel wasn't centered.
     
  16. Nickt

    Nickt Formula 3

    Feb 24, 2006
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    What's a bump steer gauge? I have just bought myself a dial indicator to set the wheel bearings.
    Regards
    Nick
     
  17. KKRace

    KKRace Formula 3

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    #17 KKRace, Jan 5, 2008
    Last edited by a moderator: Sep 7, 2017
    We might have to start a different thread on this one? Bump steer is the amount the toe changes as the suspension goes through it's travels. Generally it is not something that is checked on street cars or that can be adjusted with stock components. The way you check bump steer is to remove the springs and shocks and set the car up on frame with jackstands and no wheels. You then move the suspension up and down through it's travels and measure the toe changes as it travels from bump to droop. If posible you then move the steering link up or down by removing or inserting shims or washers to where you get the minimum toe change as the wheel travels up and down between bump and droop. Having too much bump steer can cuase the car to suddenly pull in one direction when hitting a dip in the road or cause the front toe to go to zero under hard braking when the nose of the car dives down. If the toe goes through zero under braking the car will tend to hunt a bit. It's cuased by the steering link not being parallel and same length as the control arms.

    A lot of racers bolt a flat plate on to the hub of the car( vertical in the same plane as the rotors) and then have two dial indicators mounted on a stand on the floor. You move the suspension up and down while watching the dial indicators and see how much the toe changes. Then you try to make changes to see if you made it better or worse. On racecars it's usually easy to make changes but on street cars it involves moving the steering rack up or down or you can purchase bump steer kits for a lot of street cars that allow you to make adjustments.


    There is a way to do this with one indicator as well. It involves the stand being hinged and setup parallel to the car.

    Here are some pics of a couple Longacre products and a link to the site if you want to see more of the stuff they sell.

    http://www.longacreracing.com/catalog/index.asp

    They make some cheap toe plates that use two tape measures and I've shown the single and two indicator bump steer gauges. Also the turntables for anyone that wants to check Caster as well as toe and Camber.
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  18. DGS

    DGS Seven Time F1 World Champ
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    Oh, yes; since nobody else mentioned it yet: on a street car, the *first* thing you need to verify is the ride height at front and rear. Even if the car isn't all that old, a sharp impact to the springs can cause them to sag, which will throw your alignment off.

    (After a rim failed on the Celica, a half dozen shops couldn't get the handling back -- because none of them recognized that the front was too low, even after I pointed it out to them. I eventually had to do the work myself. With new coil-overs, the handling was better than new.)
     
  19. KKRace

    KKRace Formula 3

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    Hmm, Weak spring, I probably wouldn't notice the droop most of the time. We do check ride hieghts and corner weights on the race cars but never thought too much about it on my street cars. I guess I always figured most of the time I wouldn't do anything about it anyway if a spring was getting weak. Except for the 328 I pretty much treat my street vehicles like I stole them. If anyone cares the link to Longacre racing in one of the earlier post in this thread shows various ride height tools and scales for doing corner weights. Anything you do with alignments the car has to be on a level platform left to right. Front to back is not as important unless it is really excessive.
     
  20. DGS

    DGS Seven Time F1 World Champ
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    First approximation is pretty easy on a US edition car -- if it's an actual "car". The insurance companies pushed through a uniform bumper height requirement back in the '70s. Unfortunately, SUVs, being "trucks", are exempt.

    If your springs are sagging enough to affect ride height, you probably need new springs. That's one reason I had to opt for new coil-overs in the Celica -- none of the local shops wanted to take on the job of changing out the springs. (The odd thing is that I'd think it's pretty much the same steps as to replace the shocks, on a McPherson strut car, but the shops wanted to charge three to four times the labor.)
     

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