Are Ferrari differential internals common to anything else? | FerrariChat

Are Ferrari differential internals common to anything else?

Discussion in 'Technical Q&A' started by luckydynes, Oct 5, 2008.

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  1. luckydynes

    luckydynes F1 Rookie

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    #1 luckydynes, Oct 5, 2008
    Last edited: Oct 5, 2008
    Hey all,

    Anyone know if the diff of the 308-348 is the same/similar to anything else out there?

    Like spider gears & shafts, etc.? . . I bought some thrust washers one time when I tore one down and the guy implied "they're just ZF parts" .. is the same true of any hard parts in there?

    I've hurt mine but it had a lot of end play and wear on the spider gears/shafts (think that's the term?) when I put it together which I could never get a tolerance on (clearance seems like .004" factory and .006" with wear on dia's ... .022" end float though .. Yikes!!! . . . a ton when you wiggle the CV joint if they're loose) . . if these are F parts only I'll use a spare and shim the assembly to minimize end float with the gear wear .. . anyone know what I'm talking aobut?

    I'll post some pics .. . someone might recognize the diff assembly for a P car or something???? :) :)

    thanks & cheers.
     
  2. luckydynes

    luckydynes F1 Rookie

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    end float I'm referring to is the "sun gear"/output shaft that the flange bolts on .. end float relative to the diff housing itself.


    I'm not referring to end float of the diff itself in it's bearings.

    cheers
     
  3. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Some pieces are used by Porsche.
     
  4. luckydynes

    luckydynes F1 Rookie

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    G50 or 915? .. . thanks . .you knew this would happen :)
     
  5. luckydynes

    luckydynes F1 Rookie

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    or non 911 variant?
     
  6. luckydynes

    luckydynes F1 Rookie

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    is there a possibility the "sun gear"/output shaft I'm referring to lurk's in P car diff's somewhere??????? :) :) friend :)?
     
  7. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Posi clutches are from 911 I believe. Stands to reason some side gears, spyders, maybe even carriers cross over.

    What exactly do you need? My parts guy is very resourceful.
     
  8. luckydynes

    luckydynes F1 Rookie

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    I have a couple spares already but each of them seems to have pretty significant end play on the shafts, the driver side specifically. I looked at measurements I've taken over the years when I've had diff's apart and they all had wear on the shafts and gears. This failure makes me want to "tighten" this area up, so if there's some stout Porsche parts or aftermarket race parts to put in there I'd sooner do that than just destroy my inventory.

    What I'd like in a perfect world is new spiders, spider shafts, and output shafts. Or possibly an entire diff that I could machine for bearings and the gear? Even if this cost a bit more than just replacing the guts of my diff I'd be okay with that since I'd no longer be destroying the factory pieces .. see I care :).


    cheers
     
  9. luckydynes

    luckydynes F1 Rookie

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    The output shafts are what I'm concerned about since that's what I've seen a lot of wear on with the diff's I've pulled apart (on the gear teeth of this component). That piece has the spline built into it but makes sense wouldn't be unique to Ferrari. But like I posted, I would luv to run a new diff that I just modify for the 308 bearing and gear arrangement.


    cheers
     
  10. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Those shafts have a lot of end play new. They wobble about all over the place and is normal.
     
  11. luckydynes

    luckydynes F1 Rookie

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    I don't like that :(
     
  12. luckydynes

    luckydynes F1 Rookie

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    I swear it's way tighter on one side of one of the diff's I have .. . . I'll measure it with an indicator and get a number . . .thinking like .01" when all snug .. . that end play is compounded by the gear wear .. if there all new might only be .01 .. .022" where I assembled and had .002-.003 wear on all the spider shafts on the diff's I've had apart . . . I guess the end play is all relative but I think I could shim it down to like .004/.005" and that'll capture everything tighter and not break any teeth again.
     
  13. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Have a look at the CV bolts. There is a reason there are washers under the left side bolt heads. That one moves around so much that if the washers were not there the ends of the bolts would crash into the studs holding the seal/bearing retaining plate on. Staticly there is lots of clearance.
     
  14. luckydynes

    luckydynes F1 Rookie

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    you're right .. . other side doesn't have any studs or anything to crash into even with a ton of slop so no washers needed ... there's a reason for everything I find :) . .. and under normal driving forces the spiders push the axle shafts out ... but there's no reason one side should be looser than the other . .. I've come up with load reasons in my head why the driver's wears more than the passenger and swapped them from left to right one one gearbox .. . tightened it up nice for a while.


    I think there's a benefit to hand fitting this area . .. factory clearance on the spider to shafts was .004" ... that seems like a lot but might of been necessary for gear clearances at initial assembly ... . sorry for taking up bandwidth :).


    cheers
     
  15. Verell

    Verell F1 Veteran
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    #15 Verell, Oct 6, 2008
    Last edited: Oct 6, 2008
    Sean,
    Give North America ZF tech support a call. I've called them 2x:

    1) when I'd broken a diff ring gear bolt & the bolts were NLA(Search fchat Tech Q&A for ring gear bolt). The support guy took the ZF p/n from the differential & dug up the original prints. Unfortunately, the differential case & ring gear including the bolts was unique to Ferrari. He couldn't find anything else that used the bolts.

    2) When looking for info on Pizzaman's tranny. Turns out the large synchros were used on a ZF S5-27 trany for a Volvo truck.

    The current guy is:

    Steve Jaffe
    Regional Service Manager
    847-478-6784

    He should be able to take the differential # & tell you interchanges & sources for the clutches, spider & sun gears/outputshafts.
     
  16. f308jack

    f308jack F1 Rookie

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    I have never had this apart, but can't the output shafts be shimmed in any way?
     
  17. luckydynes

    luckydynes F1 Rookie

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    Thanks for the info Verrel!!!! ... bet he can answer some end float questions intelligently also.


    I was just talking with my one of dune buggy buddies. He converts his diff's from 2 spider to 4 spider and this end float I'm referring to on the output shafts was something he specifically shims out. The punishment his little Corvair diff sees on the dunes is way beyond what I do. I think a brand new diff would only have a few thou end float .. when I was chatting with him on the phone, he set his up at .002-.005" back in the 80's "the last time he did his" :) ... I mentioned the .02-.03 I've seen and he said "you're asking me why it broke LOL?" ... not to mention worn CV's aggravating the problem.

    cheers

    cheers.
     
  18. luckydynes

    luckydynes F1 Rookie

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    yeah they can . . . but I am also seeing MASSIVE wear on the output shaft teeth and the spider shaft bores and shafts . . . probably has something to do with why the 348 diff is "open" with the same diff . . never would've made it off the showroom floor with the extra power otherwise :).

    the diff that's in my car right now had not too much wear on the teeth but wear on the spider shafts and bores . .. . looking at my notes it had about .02" end float when I assembled her. From the experience of others this seemed acceptable ... even called the local guru to get an actual number for it but was told "there's a lot of slop there" . . . but 350 hrs of fun later something has failed in there . . I found a piece of tooth on the magnet . .pulled the sump cover off and luckily nothing else got touched . . . my gut feeling is if I would've shimmed this down to .005" this would've never happened. I think I've found another forum where I can get in depth analysis on issues like this hopefully ... principles should be pretty universal once you get down to this level .. don't matter if it's a Ferrari or a Dodge.

    cheers,

    Sean
     
  19. luckydynes

    luckydynes F1 Rookie

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    Brand new parts available from my typical parts guy for "not the end of the world" pricing and used pieces available too if budgets are tight. I'd like to have a brand new set just so I know what they measure from factory and see how much end play I end up with. Like I said in the initial post, I did meaure some wear on the parts but had no experience and with all the other "balls in the air" I didn't want to get into diff analysis. No spec's in the WSM either. It was way tighter than the diff that came out of my car and It's not a common failure. And it seemed like there's quite a bit of clearance on the spiders & shafts from the factory which adds to what is probably considerable clearance between the gears which guys who work on these cars all the time observe. There's a thrust washer in there from the factory that I've seen the ear busted off on a couple of diff's (small soft metal part). I remember thinking that the end float could almost pull the thrust washer tab out of it's hole on some diff's I've seen. Worn out CV's didn't help with it all either :(. That thrust washer is specifically the feature that compensates for this end float, although different thickness aren't available, I don't think??? I didn't specifically ask that. If not I was just going to improvise something.

    No matter what the model of car, seems like a smart thing to minimize this end float. I gotta quit thinking about this and get some work done!!!

    cheers
     
  20. luckydynes

    luckydynes F1 Rookie

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    #20 luckydynes, Oct 8, 2008
    Last edited by a moderator: Sep 7, 2017
    Passenger side had .012 end float, driver side had .025". One of the pics shows the excessive wear I see on the output shaft teeth. Another pic shows the wear I've commonly seen on the spider shafts. Also pictured is the infamous "preload" spring and the thrust washer with it's retaining tab broken off. Also note the 2 different style bolts that were holding it together . . original "ground shank" Ferrari bolts and some "12.9's".

    Enjoy . . was fun after cutting rock all day :)

    cheers
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  21. luckydynes

    luckydynes F1 Rookie

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    chime in if these internals look common to a specific other car/model.
     
  22. luckydynes

    luckydynes F1 Rookie

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    Been told it's the same as a G50 and this guy has beefier internals. I'm waiting to hear how much end float the Porsche guru's set 'em up with :). This guy commented the excessive wear is a lubrication issue so definitely going to Redline for gearbox oil. I'm thinking his opinion is based on running this diff hard in Porsche race cars so that makes me feel good :).


    cheers
     
  23. luckydynes

    luckydynes F1 Rookie

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    Be nice to have a number. "A lot of end play" to mechanic #1 may not be "a lot of end play" to mechanic #2.
     
  24. luckydynes

    luckydynes F1 Rookie

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    the output shafts are different though . . .bummer.
     
  25. f308jack

    f308jack F1 Rookie

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    I think it'd be important to determine where the excessive play comes from. The gears in your pics, as well as the satellite shafts look awful. Bear in mind though, that once the load on the gear teeth shifts position, the load on the shafts does too and this could be secundary damage, the primary damage being wear on the output shaft bearings.
    As said, I have never had the Ferrari diff apart, but looking at Jaguar diffs, the bearing arrangements have changed 3 or 4 times.
    If the bearing arrangement turns out to be the culprit, it can't be too difficult to machine either the shafts or the housing to accept a better suited set-up.
    I find it very strange that no end-float is given for the output shafts in the manual. Have you asked the factory for a spec?
    Can the 348 diff itself be mounted in the 3X8?
     

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