More Problems, Vacuum Leak | FerrariChat

More Problems, Vacuum Leak

Discussion in '348/355' started by Loser, Jan 28, 2009.

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  1. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Alright, to add to my problems, I now show codes:

    P1448 - Catalyst bypass flap circuit - malfunction
    P1451 - Secondary air pump circuit - short to ground

    along with my original problem: P0102 Mass Airflow Sensor Undervoltage

    I found
    http://www.ferrarichat.com/forum/showthread.php?t=108962
    http://www.ferrarichat.com/forum/showthread.php?t=115587
    http://www.ferrarichat.com/forum/showthread.php?t=115362

    I removed the panel with the valves and airpump on it, cleaned all the connections and checked all the hoses. Everything looks fine, but I have no vacuum. When I pull one of the vacuum lines, I can't feel any suction. What is the best way to find a leak? Sorry...I'm not a mechanic. My bypass valve used to work fine, but now it is not engaging.
     
  2. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
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    goth
    My guess for the by-pass valve issue is the 'silicone diaphram membrane' inside the canister may be split/ruptured and causing the vacuum leak ... :( ................... verify this by pulling the by-pass hose (engine off) then use a 'one man brake bleeder pump' to pull vacuum on it to see if the by-pass valve actuates ............ you can also use your mouth to do this ..... if it doesn't disgust you.
     
  3. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I verified that the bypass valve works fine. So you think it is a membrane in the large canister next to the air pump? Is there a way to verify this?
     
  4. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
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    goth
    No, there is not membrane on the big reservoire, only the 'actuator' diaphram. If you have one of the plastic reservoires, it could be cracked. If that checks ok, then you may have a 'sticking' solenoid valve.
     
  5. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    #5 Loser, Jan 28, 2009
    Last edited by a moderator: Sep 7, 2017
  6. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    18,055
    USA
    Tom,
    Is there proper vacuum going up to the solenoid valves? There reason I ask, is it could be an issue with the valves. Also, (if you are following the thread on the "water temp sensors"), there are issues with intermittent and failing Amp connectors, and that is what is used to connect power and control the solenoid valves.
     
  7. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    #7 Loser, Jan 28, 2009
    Last edited: Jan 28, 2009
    There is no vacuum on the small hose going into the front of item #13. I also checked hose #35 right where the indicator in the drawing points. No vacuum there either. If I start pulling hoses off of the various locations while the car is running, could it damage anything?
     
  8. saw1998

    saw1998 F1 Veteran

    Jun 8, 2008
    8,237
    San Antonio, Texas
    Full Name:
    Scott
    Tom:

    This is most likely a stupid question, but have you used a multimeter to ascertain whether you are actually getting current at the auxiliary air pump, valves, etc. Check fuses and relay, also. As a EE, you've probably already done this, though.

    Off Topic: I feel so bad for all this BS happening to you. I noticed that you don't have a set of Scuderia Ferrari shields on your Spider. I have an extra set of Yoshi shields (the high quality, thick ones) at home, that I was going to sell on eBay. However, if you would like them, they're yours. I hope this may brighten your day somewhat.
     
  9. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Actually, the air pump seems to work fine at cold start. I haven't disconnected the wires to the valves with the car running yet because I wasn't sure if it would create other problems with the car.

    I am interested in the shields. Right now I have the resin ones because I didn't have the $$ for the Yoshi's.
     
  10. saw1998

    saw1998 F1 Veteran

    Jun 8, 2008
    8,237
    San Antonio, Texas
    Full Name:
    Scott
    Tom:

    Yeah, I think I paid around $300.00/pair for these Yoshi's. Please send me a PM with your shipping address and I'll mail them out to you tomorrow. I hope this somewhat attenuates all the problems that you've been having. Smile, brother, it can only get better.

    All the best,

    Scott
     
  11. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
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    goth
    Actually ..... you will not get vacuum at #35 unless someone really gets on the throttle, as that line only gets vacuum to actuate the 'bypass valve' ...... and ........... #13 will only get vacuum during a 'cold start' for a short amount of time. So likewise you will not get voltage to the corresponding solenoid valves unless the former conditions are apparent.
     
  12. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    So where is a good place to verify vacuum? Hose #33? Hose #37? Can I disconnect these while the car is running without causing problems?
     
  13. schefdeh5

    schefdeh5 Formula 3

    Nov 2, 2008
    1,529
    U.S.A.
    Good luck on this one bro!
     
  14. gothspeed

    gothspeed F1 World Champ

    May 26, 2006
    10,244
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    goth
    Yes on #37 but there is no need to disconnect #33 ....... as that one is the 'cold start air pump' path to the exhaust manifolds.

    So if you disconnect #37 in a quiet environment you should hear a faint hiss of air rushing into the vacuum reservoire.
     
  15. eric355

    eric355 Formula 3
    Silver Subscribed

    Nov 30, 2005
    1,235
    Toulouse (France)
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    Eric DECOUX
    #15 eric355, Jan 29, 2009
    Last edited by a moderator: Sep 7, 2017
    If you have no vacuum there could also be because of a leak or stuck non-return valves (item #20).
    As you can see on the diagram, a leak on the complete vacuum circuit may also affect the operation of the fuel pressure regulators (no vacuum means a too high fuel pressure at partial loads) ... are you running in closed loop at idle and are your LTFT parameters OK? If yes, the problem is probably after the NRvalves (including them), if no, the leak could be before the valves.
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  16. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
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    Tom
    I'll need to hook up my computer again to get the LTFT graphs and numbers and check to see if it is running closed loop. I'll try to do that tomorrow morning, but if I don't get to it, I'll have to do it next week. I'll be hitting the slopes at Lake Tahoe this weekend :)
     
  17. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    #17 Loser, Feb 3, 2009
    Last edited by a moderator: Sep 7, 2017
    Things seem to be going downhill.

    I disconnected 12 from 13 at cold start and verified by the change in sound that 13 was working.
    I reset the computer and P1448 came back immediately.
    I verified that the system was running closed loop and collected some data. I will send the data in a separate message.
    I removed, cleaned and reconnected all electrical connectors attached at #8.
    I reset the computer again and the code was gone. Went for a short drive. As soon as I started to accelerate (~6000RPMs), the engine sound changed. It seemed like it was missing out so I slowed down and went back home at about 2500RPMs. I checked the codes and now I get P1240 injector Circuit No. 4 (Bank I). Still no P0102 MAF undervoltage or P1448 bypass valve like I was getting before, but this sounds worse. Comments?
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  18. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    #18 Loser, Feb 3, 2009
    Last edited by a moderator: Sep 7, 2017
  19. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I noticed some black oil drops on the driveway where I was letting the car warm up. So I checked the oil with the car running and hot and it was at the min line. I added oil and now it is about 2/3 of the way from the min to the max line. I remember something about a 2 finger rule, so now I'm thinking a may have added too much. Anyway, I think the P1240 code is more important for now.
     
  20. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
  21. FandLcars

    FandLcars F1 Rookie

    Aug 6, 2006
    3,057
    Tempe, Az
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    Rick Schumm
    Did I ever mention the problems I had with my engine out? :D Really nice of you to do that, Scott!
     
  22. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    18,055
    USA
    Tom,
    Please call Dave Helms and order his kit to refresh all the Amp connector pins and boots in your car. I had a long term issue with my cold start idle, and recently a pending code for #5 injector. I replaced every Amp connector pin (boots were replaced last year) in the past week, and now my car starts and idles perfectly cold, runs smoother than ever, and I will never have to worry about intermittent connections causing these annoying CE lights or codes. I used to clean and treat the connectors once a year but it was a hopeless exercise, and worked for a while, but this is a permanent solution. Gold plated connectors, and new, thicker silicone boots that fit tighter to the wire loom, sealing out moisture.
     
  23. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Yea, I've been talking with Dave Helms for a while now. I have been waiting for his kits to come in. Now I am just waiting to see the installation manual that he is finishing up so that I can verify that I can perform the work myself.

    What makes me nervous about the injector code is that the car started running very roughly as soon as the code showed up. The exhaust has a much choppier sound now.

    Anyway, I hope to order the connector kit this week.
     
  24. f355spider

    f355spider F1 World Champ
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    Tom,
    If I can handle it, it will be no problem for you. I am probably one of the least qualified people here. Just go for it, if you need any assistance, I would be happy to give you my cell number.

    Dave
     
  25. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
    4,629
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    Dave Helms
    #25 davehelms, Feb 4, 2009
    Last edited: Feb 4, 2009
    Two other possible causes to check when the bypass valve is inop. Having not read the whole thread, maybe you have done this already. I have seen numerous times where someone swaps the small hose connections in the lower area in the right rear where the one small hose is spliced with a small plastic inline splice and where the hose meets the aluminum tubing, easy mistake to make and a bugger to find. Make sure the routing in this area is correct. Second, look at the plastic splice....I have seen them melt and seal off any airflow at all.

    The kit was refined to the point where anyone with patience and the want to do things properly can do the job. Its not for everyone, takes time, patience and the end results are proportional to the effort put into it, for some it is best left to a trusted mechanic. Hugh has helped a great deal with this regarding suggestions of items to include to make things even easier. Its easy for a tech to overlook these little details as we walk to the tool box and just grab a tool that many likely do not have at hand. With feedback from two DIY blind testers, I believe this is now refined to a point where it is truely viable. I would have prefered to have made this available many months ago but having it perfect the first time was more important to me than shipping them out early. I am quite pleased with the results we have seen with this kit installed properly and are now doing it as a preventitive measure when the engines are out.

    Dave
     

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