How to i get to my flywheel sensors to test? | FerrariChat

How to i get to my flywheel sensors to test?

Discussion in '308/328' started by climb, Jun 25, 2009.

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  1. climb

    climb F1 Rookie

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    #1 climb, Jun 25, 2009
    Last edited: Jun 25, 2009
    Having a warm temp sputter problem on my '80 308i. Car runs fine 'till a few minutes after fully warming up then sputters (sounds like a boat prob cavatating) in the 3 to 4k range. I've cleaned the digiplex connections and added grounds as well as changed the plugs and two bad extenders and the car runs better than ever but still having the sputter.

    My next try at a fix is to clean/inspect/test the flywheel sensors. I've seen the picture of their locations but still don't know exactly how to find them. I realize you jack up the car take off the wheel and the wheel well but to i need to take off the timing belt covers too? Are they mounted to the timing covers?

    Anyone got a blow by blow on how to get to them?

    Thanks

    Edit: Heading should say How do i get to my flywheel sensors not to.
     
  2. st@ven

    st@ven F1 Rookie

    Aug 4, 2008
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    flywheel is on the other side of the engine,

    looking from behind, camcovers are right, flywheel/cluch is left
    the srensors are just somewhat under the distributors
     
  3. climb

    climb F1 Rookie

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    The sensors are under the distributors?

    I thought they were somewhere under the cam covers. Maybe flywheel sensor is the wrong term i guess.
     
  4. climb

    climb F1 Rookie

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    Crank sensor is what i should have said.

    How do i get to the crank sensors?
     
  5. Rifledriver

    Rifledriver Three Time F1 World Champ

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    #5 Rifledriver, Jun 25, 2009
    Last edited: Jun 25, 2009
    Your symptom does not really sound like crank sensors. A full on failure would be obvious and an intermittant failure is random often with a temperature element. When one fails on a 328 it will kill the motor, even if just momentarily. I have never seen a miss correctly attribted to one.

    The only way to test an intermittant sensor is to remove it from the engine and gently tap it on a hard surface while reading the resistance value. You would be looking for a momentary change from 750 to zero ohms.

    They are located on the adaptor plate that is sandwitched between the block and the bell housing. The plugs should be seen down below the oil filter around the removable cover plate above the timing marks.
     
  6. climb

    climb F1 Rookie

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    #6 climb, Jun 25, 2009
    Last edited: Jun 25, 2009
    I see.

    So if one or more were failing even for a brief second or so they'd kill the engine.

    Guess i'll look in the distributors next. The $600 average quality magnecors could be the culprit too.
     
  7. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Yes, even if briefly. The usual pattern is the motor gets hot and dies. Cools down and restarts. The sensor is a very light gauge winding. Temp changes cause the circut to go open but it will usually stay that way for a while. Like I said, in my experience anyway I have never seen one cause a miss.


    I am not familiar with Magnecores but I have had aftermarket wires cause rough running. I had one that drove me nuts and in desperation changed the wires to OE. Problem went away. The Microplex ignition system is very sensitive to RF interference. The diagnostic plug is on the left bulkhead above the distributors and the cable runs from it down past 1-4 distributor to the box in the left side of the trunk. That cable acts as an antenna picking up interference from the wires and disrupts operation. We knew that from using the cable for the diagnostic box as a break out cable to service the cars. It would do the same thing when not connected to the box. The original Cavis and Taylor are the only brands I have seen that I know work and never cause problems and Taylor quit making the spiral core some time ago. Dave Helms bought the last of it and has quite a bit. Might give him a call.
     
  8. Paul_308

    Paul_308 Formula 3

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    #8 Paul_308, Jun 25, 2009
    Last edited by a moderator: Sep 7, 2017
  9. Rifledriver

    Rifledriver Three Time F1 World Champ

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    You have a 308. Losing either of the position sensors will kill only one bank. But even that will be a profound loss of power. It would be smooth though so still does not fit the description.

    It is a little different than 328 in that sense.
     
  10. climb

    climb F1 Rookie

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    #10 climb, Jun 25, 2009
    Last edited: Jun 25, 2009
    Yeah it's not smooth when it happens.

    The closest thing i can equate it to is when i'd trim out my outboard boat motor.. get it too far up it would start cavitating. Makes a wha wha waaaa vibrating kind of sound. Doesn't actually backfire or spit or cough. Wierd thing is that it goes through the entire rpm range perfectly for a good 15 minutes or so 'till it kicks in. Then it may not sputter when revving 3-4k in first gear but it does it in second and third gear in the same rpm range.

    My theory is that one bank is working and dragging the other bank along for the ride causing the cavatation/vibration.

    As long as i don't push it i can still get it to go through the 3-4k range but not at full throttle.


    Seems it's doing it when the car is making the most power in the midrange area.
     
  11. Rifledriver

    Rifledriver Three Time F1 World Champ

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    Intermittant sensors are just not consistant. From the sounds of it your problem is pretty consistant.

    If it can be shown or you really believe you have a condition effecting one bank I would be far more suspicious of a secondary ignition fault (between the coil and spark plugs) rather than a primary (from the key to the coils) fault.

    You said you replaced 2 bad plug connectors. When they are just starting to cause trouble it is hard to see. Might consider springing for the other 6.
     
  12. climb

    climb F1 Rookie

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    #12 climb, Jun 26, 2009
    Last edited: Jun 26, 2009
    One of the extenders had a crack in it and the other i replaced just for good measure as it's spark plugs hole looked like it had water in it at one point (little rust spots)

    Think i'll go for the plug and coil wires next along with the other 6 extenders.

    Thanks for the input.
     
  13. ricrain

    ricrain Karting

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    Maybe you should have replaced all the extenders. I've fixed two 308's exhibiting the exact problems you describe by just replacing all the extenders. They don't always show visible signs. Dielectric breakdown is a weird thing. I bet if two were bad (visibly), there's a good chance more of them are. YMMV.
     
  14. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
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    That happened to me on 07.

    These things will eventually harden and crack or whatever, given enough time

    Keep a 308 long enough and you will be replacing these at some point
     
  15. climb

    climb F1 Rookie

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    I remember that thread.

    Did the car run with one sensor bad? Was it full time or did it seem to come and go?
     
  16. Birdman

    Birdman F1 Veteran

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    I would never argue with Brian on anything related to Ferraris, but I'll chime in on crank sensors.

    I had an intermittent miss on our Mondial. Could not figure out what the hell it was, and it only did it now and then. One day I was driving around and another Ferrari buddy who was sitting in the passenger seat noticed that when the car did it, the tach went nuts. Strangely enough, I had never noticed that. I guess I never was looking at the tach when it happened. I looked at the schematic and noticed that the tach was driven from one of the ECUs, but had nothing to do with the other ECU. Looking at the schematic, it was also clear that if the tach was going nuts, it was getting that nutty signal from the ECU, well before the coil, so that ruled out the coils, wires and plugs. First thing I did after checking in here for advice was pull the connectors on the crank sensors and check them with an ohm meter. Two of them were about 600 ohms, and the third....the one connected to the ECU that drives the tach....was infinite. I had a flaky connection in the crank sensor that was "mostly" OK but every once in a while it opened up and the engine would go back and forth with misfires on one bank. $90 for a new crank sensor and never did it again.

    So, my extensive experience (sample size of one) is that a flaky crank sensor can cause an irratic stumble. But mine only did it maybe once every 10 minutes for 2 seconds. If it had been on the ECU that drives the other bank (and therefore not the tach) it would have taken a lot longer to find!

    Birdman
     
  17. Rifledriver

    Rifledriver Three Time F1 World Champ

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    I agree with all of that but my big problem is his is so consistant. It happens with repeatability in a particular RPM range. That is hard for me to think is caused by a crank sensor. It is not something that is expensive to test but they really need to be removed to test well. On the 308 with 3 sensors one is not too easy to get out. The other 2 are not too bad.
     
  18. climb

    climb F1 Rookie

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    #18 climb, Jun 26, 2009
    Last edited: Jun 26, 2009
    Glad the "big guns" are chiming in here.


    I've ordered the extenders from Rutlands and if it doesn't help i'll try to at least get to the sensors. If it looks too hairy i guess i'll have to take it on over to our local Ferrari mechanic.

    Can the sensors be cleaned or sanded with a little 2000 grit to make it more responsive? Do they have a plug in harness or do you have to cut and crimp on new connectors? Shrink tube over the splice job?

    What's weird is it's totally temperature related. I take a little 20 minute drive each time i try a "fix" (to the car) and when i get over the intracoastal bridge i sit at this long traffic light and there the temp gets close to the halfway point. Then i turn onto this twisty road it hits at almost the exact location each time. Just two minutes before the car would pull through the entire rev range at full throttle no problem.

    Again, i can get it to go through 3 to 4k rpm if i go slow but if i hit the throttle hard once it's in the fully warmed stage the problem pops up.
     
  19. climb

    climb F1 Rookie

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    #19 climb, Jun 26, 2009
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    My tach used to bounce around when i'd step on it. Doesn't do it anymore (why i don't know). Seems it was shortly after the tach "fixed" itself that this sputter started ( last October i believe). Someone said the tach bounce may have been in the alternator ground so i took the dremel to the contacts and thought i'd fixed it with that but have no idea really.
     
  20. Birdman

    Birdman F1 Veteran

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    It does sound like you are losing a bank at a specific temperature. You should get it warm so that it starts doing it, and then test each bank for spark. Once you figure out if you are losing spark on one bank, and which bank it is, you can start working backwards. If you are losing a bank, you can rule out fuel issues. If you are not losing a bank, it's possibly something related to the warm-up regulator. Several things in the K-jet system change with engine temp (warm up regulator, cold start injector, etc.). So it is important to know if it's fuel or ignition first. (Granted, it's most likely ignition).

    If you are losing a bank, in theory, anything in the path of of the ignition circuit (crank sensors, ECUs, coils, distributors, wires, extenders) could do it, as things sometimes only flake out when they are hot. But I agree with Brian that it seems unlikely that the crank sensors are doing this with such consistency. Possible, but not likely. If they are, testing them cold will not help you. You will need to test them with the engine hot when they would be open circuit.

    FYI, a crank sensor is just a coil of wire around a little magnet. It's like a little electric guitar pick-up. As the teeth go by on the flywheel, each one generates a tiny current in the sensor which goes to the ECU. So the only user-serviceable thing on the crank sensor is the connector which can get a little corroded. You can clean the connector. Nothing else on it can be "fixed".

    Try torquing down the ECUs a little. They need proper ground to work. Check the ground wires on them.

    These kind of problems are so annoying.

    Birdman
     
  21. Birdman

    Birdman F1 Veteran

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    FYI, if when this happens you can't really get the car over 4000 RPM, it is very likely you are losing a bank. In that case, do not drive the car unless you want to see it burn to the ground. When you lose a bank, the car is dumping raw fuel into the cylinders that are not firing, and subsequently into the exhaust and cat. On a single cat car, this is very very very very bad. On a dual cat car, it's only really bad. :) Either way its damn bad for the engine and the oil. As soon as you figure this out and get it fixed, change your oil. It will be contaminated with gasoline.

    Birdman
     
  22. climb

    climb F1 Rookie

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    #22 climb, Jun 27, 2009
    Last edited: Jun 27, 2009
    I've got test pipes.

    I can get it past 4k it just sputters as it's going through the 3-4k range in second and third gear. What's weird is that it seems ok from 5-6k and ok in first gear in the 3-4 k range. If i go half throttle i can avoid the sputter all together.

    Seems that it happens when the car is putting out the most horsepower in the midrange in second and third gear. Even at the higher rpms the car doesn't seem to make as much power.

    Do i have to take off the cam belt covers to get to the crank sensors?



    I've added a ground to each digiplex box.
     
  23. RichardAguinsky

    RichardAguinsky Formula Junior

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    Did you figure out the problem? Was it the extenders?
     
  24. climb

    climb F1 Rookie

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    Ran the car yesterday to take advantage of the cool Florida weather and the car never got to the halfway point on the needle and for the first time never sputtered.

    Since i started the thread i've replaced all wires and plugs, extenders, cleaned rotors/new carbon buttons, cleaned digi grounds and added new ones, cleaned connectors from sensors etc. and the car still sputtered but the cool weather seems to stop the car from getting hot enough to have the problem.

    I took off the inner arch on the correct side (drivers) and can only see the tach sensor and one of the bank sensors. I can't even see the one for the front bank.

    I wonder if the car takes or adds more vaccum at a certain temp?

    Other than this the car starts, and runs great. Tach doesn't fluctuate at idle and runs cool.
     

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